Lincoln Electric IM894-B manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

viii

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Machine Specification

A-2

 

Safety Precautions

A-3

 

VRD (Voltage Reduction Device)

A-3

 

Location and Ventilation

A-3

 

Stacking

A-3

 

Angle of Operation

A-3

 

Lifting

A-3

 

High Altitude Operation

A-4

 

High Temperature Operation

A-4

 

Cold Weather Operation

A-4

 

Towing

A-4

 

Vehicle Mounting

A-4

 

Pre-Operation Engine Service

A-4

 

Oil

A-5

 

Fuel

A-5

 

Engine Coolant

A-5

 

Battery Connections

A-5

 

Muffler Outlet Pipe

A-5

 

Spark Arrester

A-5

 

Remote Control

A-5

 

Electrical Connections

A-6

 

Machine Grounding

A-6

 

Welding Terminals

A-6

 

Welding Output Cables

A-6

 

Cable Installation

A-6

 

Auxiliary Power Receptacles and Plugs

A-7

 

Standby Power Connections

A-7

 

Connection of Lincoln Electric Wire Feeders

A-7,A-8

 

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Operation

Section B

 

Safety Precautions

B-1

 

General Description

B-1

 

For Auxiliary Power

B-1

 

Engine Operation

B-1

 

Add Fuel

B-1

 

Break in Period

B-1

 

Welder Controls

B-2,B-3

 

Engine Controls

B-4

 

Fuel Consumption

B-4

 

Starting and Stopping the Engine

B-4,B-5

 

Welding Operation

B-5

 

Duty Cycle and Electrode Information

B-5

 

Constant Current (Stick) Welding

B-5

 

Downhill Pipe (Stick) Welding

B-5

 

Tig Welding

B-6

 

Typical Current Ranges for Tungsten Electrodes

B-6

 

Wire Welding-CV

B-7

 

Arc Gouging

B-7

 

Auxiliary Power

B-7

 

Simultaneous Welding and Power Loads

B-7

 

Extension Cord Recommendations

B-7

 

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Accessories

Section C

 

Field Installed Options / Accessories

C-1

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Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE Sûreté Thank You Electromagnetic Compatibility EMC Vii Table of Contents Section E Section DSection F 535AIR Cleaner Engine Idler Muffler Engine Protection InstallationHeight Width Depth Weight Lubrication Emissions Fuel System GovernorK2503-1, -3 UK K2503-2, -4 Europe Model NumbersSafety Precautions VRD Voltage Reduction DeviceLocation and Ventilation High Temperature Operation PRE-OPERATION Engine ServiceVehicle Mounting TowingRemote Control Battery ConnectionOIL FuelElectrical Connections Standby Power Connections Auxiliary PowerConnection of Lincoln Electric Wire Feeders Across The-Arc Model8INSTALLATIONA-8 General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchGlow Plug Push Button Engine ControlsCircuit Breaker Starting the Engine Table B.2 Typical Vantage 500 CE Fuel ConsumptionWelder Operation Stopping the EngineConstant Current CC-STICK Welding Duty CycleTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 ARC Gouging Wire WELDING-CVField Installed Options / Accessories AccessoriesWire Feeder Options TIG OptionsRoutine Maintenance MaintenanceAIR Cleaner Engine OIL ChangeOIL Filter Change 3MAINTENANCED-3 Service IInstructionsCooling System Tightening the FAN BeltBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark ArrestorWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact Your local Lincoln Authorized Field Service FacilityWelding without a control cable Troubleshooting Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams 500 CE 5WIRING DIAGRAMF-5Wiring DiagramVantage Dimension Print Vantage 500 CE Vantage 500 CE Precaucion Warnung