Lincoln Electric IM901-A manual 3INSTALLATIONA-3, CAbLE Connections, Shielding GAS Connection

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A-3INSTALLATIONA-3

CAbLE CONNECTIONS

SHIELDING GAS CONNECTION

 

There is one circular connector for the gun trigger on the front of the LN-25™ PRO.

Function

Pin

Wiring

 

 

 

5-pin trigger

A

Trigger

connector for

B

Not used

push-guns

C

Common

only.

D

Not used

 

E

Not used

 

 

 

CB D E A

WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and chained to support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

bUILD UP OF SHIELDING GAS MAY HARM HEALTH OR KILL.

• Shut off shielding gas supply when not in use.

See American National Standard z-49.1, "Safety in Welding and Cutting” Published by the American Welding Society.

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Maximum inlet pressure is 100 psi. (6.9 bar.)

Install the shielding gas supply as follows:

1.Secure the cylinder to prevent it from falling.

2.Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth. DO

NOT ATTACH THE REGULATOR IF OIL, GREASE OR DAMAGE IS PRESENT! Inform your gas supplier of this condition. Oil or grease in the presence of high pressure oxygen is explosive.

3.Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve out- let.

4.Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench. Note:

if connecting to 100% CO2 cylinder, insert regulator adapter between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

5.Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.

6.Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

7.Standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gage stops moving, open the valve fully.

8.The flow regulator is adjustable. Adjust it to the flow rate recommended for the procedure and process being used before making a weld.

LN-25™ PRO ACROSS THE ARC MODEL

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Contents Safety Depends on You LN-25PROSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Installation High Frequency Protection Safety PrecautionsLocation Weld CAbLE SIzECAbLE Connections 3INSTALLATIONA-3Function Pin Wiring Shielding GAS ConnectionProcedure to Install Drive Rolls and Wire Guides Changing the GUN Receiver bUSHINGGUN Connection Pressure ARM AdjustmentLoading Spools of Wire Fe, CrNiAcross the ARC SET-UPS Figure A.5Figure A.7 8INSTALLATIONA-8 Figure A.9Operation Recommended Processes Recommended Power SourcesDefinition of Welding Terms Process LimitationsDescription Case Front Controls See Figure b.1Analog Voltmeter Minimum Arc Volts Maximum WFS Wire Feed Speed KNObWire Feed Speed, CV Operation Extra TorquePolarity LED Internal Controls Figure b.2Internal Controls Description CV/CC SwitchCold Feed PUSHbUTTON Constant Current Wire Welding Figure b-3Itemdescription Rear ControlsFlow Meter POWER-UP SequenceGAS Purge PUSHbUTTON ScfhWire Type AccessoriesFactory Installed Equipment Drive Roll KitsAccessories Kit Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Periodic Maintenance MaintenanceRoutine Maintenance CALIbRATION SpecificationModel gearing Wire Feed Speed ValidationTo change the wire feed speed calibration See Figure D.2 BOARDTROUbLESHOOTING Electric Shock can killFault Code Description Possible Adjustments PRObLEMSSymptoms POSSIbLEOutput Problems TROUbLESHOOTING LN-25 PRO Across the ARC DiagramsModel Diagrams Dimension Print LN-25 PRO Across the ARC Model Precaucion Warnung