Lincoln Electric IM901-A Definition of Welding Terms, Recommended Processes, Process Limitations

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OPERATION

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DEFINITION OF WELDING TERMS

WFS

• Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW

• Gas Metal Arc welding

SMAW

Shielded Metal Arc welding

FCAW

Flux Core Arc Welding

GENERAL DESCRIPTION

General Physical Description

The LN-25™ PRO is specially engineered to be the most rugged portable wire feeder available.

Several models of the LN-25™ PRO are offered to best meet individual welder needs. The Extra Torque model features additional torque gearing for reliable feeding of large diameter FCAW wires. All of the mod- els include a gas solenoid and flow meter for the flexi- bility to run most wire processes.

The plastic case is molded from a high impact, flame retardant plastic for durability and low weight. The patent pending design keeps the internal components protected and dry.

The heart of the LN-25™ PRO is the 2 roll MAX- TRAC™ drive. The patented features on the wire drive offer tool-less changing of the drive rolls and wire guides for quick spool changes. A tachometer controlled motor powers the patent pending drive rolls for smooth, steady feeding without slippage.

With only one p.c. board, the LN-25™ PRO is designed to be simple, reliable and easy to service. The p.c. board is mounted with Lincoln’s leading envi- ronmental design protection by mounting the board in a plastic tray and potting it with epoxy.

General Functional Description

The LN-25™ PRO as designed is a simple, robust feeder. Standard features include a calibrated wire feed speed dial, 2 step/trigger interlock switch, CV-CC switch, Gas Purge and Cold Feed.

RECOMMENDED PROCESSES

GMAW

FCAW

PROCESS LIMITATIONS

GMAW-P procedures must be qualified by the cus- tomer.

Across-the-Arc models are not recommended for stitch or spot welding.

EQUIPMENT LIMITATIONS

The duty cycle of the wire feeder is 325A, 100% and 450A, 60%. Duty cycle is based upon the amount of welding performed in a 10 minute period.

The maximum spool size is 45 lb, 12" diameter.

Maximum FCAW gun length is 15 ft.

Maximum GMAW gun length is 25 ft.

Push-pull guns do not work with the wire feeder.

When using the digital meter kit, preset voltage is accurate only with the following power sources:

Invertec V-350

CV-305

Invertec V-450

CV-400

DC-400

 

DC-600

 

DC-655

 

RECOMMENDED POWER SOURCES

CV-250

• Ranger 3 Phase

CV-300

• Ranger GXT

CV-305

• Ranger 250

CV-400

• Ranger 305

CV-655

SAE-400

DC-400

• Pipeliner 200G

DC-600

• Classic 300

DC-655

• Vantage 300

• Invertec V-350 PRO

• Vantage 400

• Invertec V-450 PRO

• Vantage 500

Multi-Weld 350

• Air Vantage 500

• Ranger 10,000

 

LN-25™ PRO ACROSS THE ARC MODEL

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Contents LN-25PRO Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Installation Location Safety PrecautionsHigh Frequency Protection Weld CAbLE SIzEFunction Pin Wiring 3INSTALLATIONA-3CAbLE Connections Shielding GAS ConnectionChanging the GUN Receiver bUSHING Procedure to Install Drive Rolls and Wire GuidesLoading Spools of Wire Pressure ARM AdjustmentGUN Connection Fe, CrNiFigure A.5 Across the ARC SET-UPSFigure A.7 Figure A.9 8INSTALLATIONA-8Operation Definition of Welding Terms Recommended Power SourcesRecommended Processes Process LimitationsAnalog Voltmeter Case Front Controls See Figure b.1Description Wire Feed Speed, CV Operation Wire Feed Speed KNObMinimum Arc Volts Maximum WFS Extra TorquePolarity LED Figure b.2 Internal ControlsCold Feed PUSHbUTTON CV/CC SwitchInternal Controls Description Figure b-3 Constant Current Wire WeldingRear Controls ItemdescriptionGAS Purge PUSHbUTTON POWER-UP SequenceFlow Meter ScfhFactory Installed Equipment AccessoriesWire Type Drive Roll KitsAccessories Kit Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Routine Maintenance MaintenancePeriodic Maintenance CALIbRATION SpecificationTo change the wire feed speed calibration See Figure D.2 Wire Feed Speed ValidationModel gearing BOARDElectric Shock can kill TROUbLESHOOTINGSymptoms PRObLEMSFault Code Description Possible Adjustments POSSIbLEOutput Problems TROUbLESHOOTING Model DiagramsLN-25 PRO Across the ARC Diagrams Dimension Print LN-25 PRO Across the ARC Model Precaucion Warnung