Lincoln Electric IM901-A manual TROUbLESHOOTING, Electric Shock can kill

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TROUbLESHOOTING

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HOW TO USE TROUbLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK can kill.

Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.

Do not touch electrically live parts.

When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several seconds after the gun trigger is released.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should perform maintenance work.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-25™ PRO ACROSS THE ARC MODEL

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Contents Safety Depends on You LN-25PROSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Installation High Frequency Protection Safety PrecautionsLocation Weld CAbLE SIzECAbLE Connections 3INSTALLATIONA-3Function Pin Wiring Shielding GAS ConnectionProcedure to Install Drive Rolls and Wire Guides Changing the GUN Receiver bUSHINGGUN Connection Pressure ARM AdjustmentLoading Spools of Wire Fe, CrNiAcross the ARC SET-UPS Figure A.5Figure A.7 8INSTALLATIONA-8 Figure A.9Operation Recommended Processes Recommended Power SourcesDefinition of Welding Terms Process LimitationsDescription Case Front Controls See Figure b.1Analog Voltmeter Minimum Arc Volts Maximum WFS Wire Feed Speed KNObWire Feed Speed, CV Operation Extra TorquePolarity LED Internal Controls Figure b.2Internal Controls Description CV/CC SwitchCold Feed PUSHbUTTON Constant Current Wire Welding Figure b-3Itemdescription Rear ControlsFlow Meter POWER-UP SequenceGAS Purge PUSHbUTTON ScfhWire Type AccessoriesFactory Installed Equipment Drive Roll KitsAccessories Kit Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Periodic Maintenance MaintenanceRoutine Maintenance CALIbRATION SpecificationModel gearing Wire Feed Speed ValidationTo change the wire feed speed calibration See Figure D.2 BOARDTROUbLESHOOTING Electric Shock can killFault Code Description Possible Adjustments PRObLEMSSymptoms POSSIbLEOutput Problems TROUbLESHOOTING LN-25 PRO Across the ARC DiagramsModel Diagrams Dimension Print LN-25 PRO Across the ARC Model Precaucion Warnung