Lincoln Electric IM843-C manual Contact your local Lincoln, Authorized Field Service Facility

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E-2

TROUBLESHOOTING

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Machine fails to hold the output

1.

Rough or dirty commutator.

 

(heat) consistently.

2.

Brushes may be worn down to

 

 

 

 

 

Limit.

 

 

3.

Field circuit may have variable

 

 

 

resistance connection or inter-

 

 

 

mittent open circuit due to

 

 

 

loose connection or broken

 

 

 

wire.

 

 

4.

Electrode lead or work lead

 

 

 

connection may be poor.

 

 

5.

Wrong grade of brushes may

 

 

 

have been installed on gener-

 

 

 

ator.

 

 

6.

Field rheostat may be making

 

 

 

poor contact and overheating.

 

 

 

 

 

Welder starts but fails to generate

1.

Generator or exciter brushes

 

current.

 

may be loose or missing.

 

 

2.

Exciter may not be operating.

If all recommended possible areas

 

3.

Field circuit of generator or

 

of misadjustment have been

 

 

exciter may be open

checked and the problem persists,

 

 

 

 

4.

Exciter may have lost excita-

Contact your local Lincoln

 

 

tion.

Authorized Field Service Facility.

 

5.

Series field and armature cir-

 

 

 

cuit may be open-circuited.

 

 

 

 

 

Welding arc is loud and spatters

1.

Current setting may be too

 

excessively.

 

high.

 

 

2. Polarity may be wrong.

 

 

 

 

 

Welding current too great or too

1.

Exciter output low causing low

 

small compared to indication on

 

output compared to dial indica-

 

the dial.

 

tion.

 

 

2. Operating speed too low or too

 

 

 

high.

 

 

 

 

 

Arc continuously pops out.

1.

“Current Range Selector”

 

 

 

switch may be set at an inter-

 

 

 

mediate position.

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CLASSIC 300D KUBOTA

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Contents 300D Kubota California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Cycle Model Height Width Depth WeightDescription Rated DC Output DC Current RangeRated Output Duty Cycle InstallationDesign Features General DescriptionPRE-OPERATION Installation OIL Fuel PRE-OPERATION ServiceVehicle Mounting Polarity Control and Cable SizesBattery Acid can burn eyes and skin 5INSTALLATIONA-5Gases from Battery can explode Engine BREAK-IN OperationEngine Operation Control of Welding Current Welder OperationIdler Operation Auxiliary PowerTIG Options AccessoriesGeneral Options Stick OptionsWire Feed Module K623-1 Provides constant Wire Feed OptionsMaintenance MaintenanceBefore doing electrical work, disconnect the bat- tery Idler MaintenanceNameplates Purging AIR from Fuel System Kubota V2203M EngineEngine Service Gfci Receptacle Testing and Reset Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityClosed Electronic Idler Troubleshooting GuideSensing PCB Engine Repair Facility Irregular running of the engine Air mixed in the fuel system Troubleshooting Engine Protection Light not com Broken Light Bulb Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Diagrams Kubota Aviso DE Keep your head out of fumes Turn power off before servicing