Lincoln Electric IM703-A Internal SET UP Controls, TIG Welding Features, Stick Welding Features

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B-7

OPERATION

B-7

 

 

 

INTERNAL SET UP CONTROLS

Precision TIG 375 Advanced Panel has the following additional control features which are set up using the DIP Switch (S1) provided on the internal panel of this option.

Access to this internal panel is obtained by removing the two screws securing the top corners of the Precision TIG front control panel and swinging the con- trol panel down to reveal the panel mounted on the sur- face of the Precision TIG Control board:

CAUTION

THE CONTROL BOARDS CONTAIN STATIC SEN- SITIVE COMPONENTS

To avoid possible damage to these components be sure to ground yourself by touching the

machine’s sheet metal while handling or making settings on the internal control box components.

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PRECISION TIG ADVANCED PANEL

(Internal Panel)

Switch #7 Arc Force Level Prevents "stubbing" of the electrode by providing extra output current if the arc voltage drops below the level required to sustain the welding arc. High (+65%) and Low (+12%) factory set levels are selectable which are good for most stick welding applications.

ON Higher for a "crisper" arc, often desired for 6010 type electrodes.

OFF Lower Arc Force (as shipped) for a "softer" arc with 7018 or general type electrodes.

• Switch #8 (NOT CURRENTLY FUNCTIONAL)

TIG WELDING FEATURES

The following DIP switch feature selections function only when the Precision TIG is set to TIG mode (See Item 3):

Switch #1 Preflow/Postflow Time Extension*

(See Item 9)

ON Doubles the time ranges.

OFF Standard time ranges (as shipped).

DIP SWITCH (S1)

^ ON

1 2 3 4 5 6 7

HOT START

F

ARC FORCE

 

Switch #2 2-Step Trigger Restart Feature (See Figure B.3)

ON Restart Enabled (as shipped).

OFF Restart Disabled.

Switch #3 4-Step Trigger Restart Feature (See Figure B.4)

ON Restart Enabled.

OFF Restart Disabled (as shipped)

ON

1

2

3

4

5

6

7

8

OFF

DIP SWITCH POSITIONS (FACTORY SETTINGS)

STICK WELDING FEATURES

The following DIP switch feature selections function only when the Precision TIG is set to Stick mode. (See Item 3):

Switch #6 Hot Start Level Provides an extra out- put "boost" pulse at the arc strike to enhance arc starting. This is factory set for a level (about 50% extra) which is usually good for most stick welding applications

ON Hot Start level is used (as shipped). OFF No Hot Start.

Switch #4 (NOT CURRENTLY FUNCTIONAL)

Switch #5 Crater-Fill Level (See Item 7)

ON - Level is minimum rating of the machine (2A) OFF Level (as shipped) is Minimum Output setting

(same as Start level).

PRECISION TIG 375

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Contents Safety Depends on You Precision TIGSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Duty Cycle-Applications InstallationRated Input Single Phase only Volts at Rated Amperes AmpsTemperature Ranges Recommended Input Wire and Fuse SizesPhysical Dimensions Additional Output CapacitySafety Precautions Input and Grounding Connections Work Cable Connection Output CABLES, Connections and LimitationsStick Electrode Cable Connection TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Pipe Thawing OperationProduct Description Welding SparksProcess Limitations Recommended Processes and EquipmentRecommended Processes Equipment LimitationsControls and Settings Figure B.1 Control PanelMinimum Output Control and Display Switch Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsPulse Background Current Control TIG Welding Features Internal SET UP ControlsStick Welding Features Figure B.3 Figure B.4 Setup Guidelines for TIG Welding with AN Amptrol TIG Weld Cycle ChartUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Smaw Process Making a TIG Weld with AN AmptrolGtaw Process Field Installed Options AccessoriesFactory Installed Options Optional EquipmentRoutine and Periodic Maintenance MaintenanceSafety Precautions Overload ProtectionSpark GAP Adjustment Service ProceduresComponent Access UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsOutput Problems Course of ActionMeter Problems GAS ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Precision TIG 375 Wiring Diagram for Code MID Precision TIGDimension Print K1833-1 DOMESTIC, K1833-2 Canada and K1834-1 Export Precision TIG Warnung Aviso DE