Lincoln Electric IM646-A manual Troubleshooting

Page 25

E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

Poor arc striking with sticking or

a. Improper procedures or tech-

a. See “Gas Metal Arc Welding

 

“blast-offs”, weld porosity, narrow

niques.

Guide” (GS100).

 

and ropy looking bead, or electrode

 

 

 

 

stubbing into plate while welding.

b. Improper gas shielding.

b. Clean gas cone. Make certain

 

 

 

that gas diffuser is not restricted.

 

 

 

Make certain that gas cylinder is

 

 

 

not empty or turned off. Make

 

 

 

certain gas solenoid valve is

 

 

 

operating and gas flow rate is

 

 

 

proper.

 

 

 

Remove gun liner and check rub-

 

 

 

ber seal for any sign of deterio-

 

 

 

ration or damage. Be sure set

 

 

 

screw in brass connector is in

 

 

 

place and tightened against the

 

 

 

liner bushing.

 

 

 

 

 

 

Tip seizes in diffuser.

a. Tip overheating due to prolonged

a. Do not exceed current and duty

 

 

or excessive high current and/or

cycle rating of gun.

 

 

duty cycle welding.

 

 

 

 

 

A light application of high

 

 

 

temperature antiseize lubricant

 

 

 

(such as Lincoln E2067 Graphite

 

 

 

Grease) may be applied to tip

 

 

 

threads.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAGNUM® 400 DUAL PROCEDURE GUNS

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Contents Safety Depends on You Magnum 400 Dual Procedure GMA GUN & Cable AssembliesCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents General Description InstallationProduct Safety Precautions Connector KIT Installation to GUN CableK466-1& -8 Installation For Lincoln Feeders Figure B.1 K466-7, and K466-10 Installation Hobart SeriesLiner Installation and Trimming Instructions Connection to Feeder Contact TIP and GAS Nozzle InstallationConnection to Lincoln Feeders Connection to Adapted FeedersConnection to Hobart 2000 Feeders Connection to Miller FeedersConnection to Lincoln -10 Series Feeders Operation Avoiding Wire Feeding ProblemsElectrodes and Equipment Making a WeldCable Repair MaintenanceGUN Tubes and Nozzles GUN CablesFor K1722 models 2MAINTENANCED-2Figure E.3 For K574 For K1722 Wire Feeder END Repair K574 and K1722Figure E.7 Figure E.8 Thread Sizes for Magnum 400 Consumables HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Magnum 400 Dual Procedure Guns Magnum 400 Dual Procedure Guns Magnum 400 Dual Procedure Guns Magnum 400 Dual Procedure Guns Precaucion Warnung