Lincoln Electric IM10056 manual Output Problems

Page 32

E-3

TROUbLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Output Problems

 

The feeder does power up - no dis-

1.

The work sense lead is discon-

1.

Connect the work sense lead to

 

play, no cold feed.

 

nected or is a poor electrical con-

 

the work in a location free of dirt,

 

 

 

nection. (Across the arc models)

 

rust and paint.

 

 

2.

The power source is OFF.

2.

Turn ON the power source.

 

 

3.

The circuit breaker for the wire

3.

Reset the circuit breakers.

 

 

 

feeder on power source have

 

 

 

 

 

 

tripped. (control cable models)

 

 

 

 

 

4.

The control cable may be loose or

4.

Tighten, repair or replace the con-

 

 

 

damaged. (control cable models)

 

trol cable.

 

 

 

 

 

 

 

 

The wire feeder power up but there

1.

The contactor coil connections are

1.

Verify the contactor coil connec-

 

is no output when the trigger is

 

loose.

 

tions.

 

pulled. The shielding gas is flowing

2.

The contactor has failed.

2.

Replace the contactor.

 

and the drive rolls turn.

 

 

 

 

 

 

 

 

 

 

 

 

No shielding gas.

1.

The gas supply is OFF or empty.

1.

Verify the gas supply is ON and

 

 

 

 

 

flowing.

 

 

2.

The gas hose is cut or crushed.

2.

Route the gas hose so it avoids

 

 

 

 

 

sharp corners and make sure

 

 

 

 

 

nothing is on top of it. Repair or

 

 

 

 

 

replace damaged hoses.

 

 

3.

The flow meter valve is closed.

3.

Open the flow meter valve.

 

 

4.

Dirt or debris is in the solenoid.

4.

Apply filtered shop at 80psi to the

 

 

 

 

 

solenoid to remove dirt.

 

 

5.

There is a loose solenoid connec-

5.

Remove the cover and check that

 

 

 

tion.

 

all connections are in good condi-

 

 

 

 

 

tion.

 

 

6.

The solenoid has failed.

 

 

 

 

 

 

 

 

 

 

 

Inconsistent wire feeding or wire not

1.

The gun cable is kinked and/or

1.

Keep the gun cable as straight as

 

feeding but drive rolls turning.

 

twisted.

 

possible. Avoid sharp corners or

 

 

2.

The wire is jammed in the gun and

 

bends in the cable.

 

 

2.

Remove the gun from the wire

 

 

 

cable.

 

feeder and pull the jammed wire

 

 

 

 

 

out of the gun and cable.

 

 

3.

The gun liner is dirty or worn.

3.

Blow dirt out of the liner with low

 

 

 

 

 

pressure (40psi or less). Replace

 

 

 

 

 

the liner if worn.

 

 

4.

The electrode is rusty or dirty.

4.

Use only clean electrode. Use

 

 

 

 

 

quality electrode, like L-50 or L-56

 

 

 

 

 

from Lincoln Electric.

 

 

5.

The contact tip is partially melted

5.

Replace the contact tip.

 

 

 

or has spatter.

 

 

 

 

 

6.

Improper gun liner, tip, drive rolls

6.

Verify the proper parts are

 

 

 

and/or inner wire guide.

 

installed.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN™-25 PIPE

Page 31 Page 33
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Page 31 Page 33
Contents Safety Depends on You LN- 25 PipeSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Methods of Reducing Emissions Mains Supply On-Line Product Registration ViiPlease Examine Carton and Equipment For Damage Immediately TAbLE of Contents Installation Technical Specifications LN-25 Pipe K2614-5Safety Precautions LocationHigh Frequency Protection Weld CAbLE SIzEShielding GAS Connection Function Pin WiringCAbLE Connections Changing the GUN Receiver bUSHING Wire Drive ConfigurationProcedure to Install Drive Rolls and Wire Guides Pressure ARM Adjustment Loading Spools of WireGUN Connection Fe, CrNiPower Source to LN-25 Pipe DescriptionFigure A.8 Safety Precautions OperationGeneral Description Description Wire Feed Speed KNObCase Front Controls See Figure b.1 Thermal LED, Motor Overload POWER-UP SequenceWire Feed SPEED/AMPERAGE Display Wire Feed Speed Units Model Run-in Wire Feed SpeedWFS CALIbRATION with Digital Meters Inches/minute forLeft Display Selection WFS KNOb RangeInternal Controls ItemdescriptionStep Trigger Interlock Switch Internal Controls DescriptionCold Feed PUSHbUTTON Step TriggerRear Controls GAS Purge PUSHbUTTONDrive Roll Kits See Parts Pages AccessoriesFactory Installed Equipment Accessories K1500-5 Gun Receiver Bushing compatible Periodic Maintenance MaintenanceRoutine Maintenance TROUbLESHOOTING Electric Shock can killPRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionOutput Problems TROUbLESHOOTING Diagrams LN-25 PipeDimension Print 17.19LN-25 Pipe Precaucion Warnung

IM10056 specifications

The Lincoln Electric IM10056 is a versatile and powerful electric welder designed for professionals and DIY enthusiasts alike. Known for its robust construction and user-friendly features, the IM10056 stands out in the welding equipment market. This welder is ideal for a variety of applications, including fabrication, repair, and maintenance tasks, making it a popular choice for both commercial and home workshops.

One of the key features of the Lincoln Electric IM10056 is its impressive power output. The machine is equipped with a high-performance inverter technology that provides a stable arc, allowing for smooth and consistent welds even on thin materials. This inverter technology also contributes to energy efficiency, reducing operational costs while maintaining high performance standards.

The IM10056 offers a wide range of welding capabilities, supporting different processes such as MIG, TIG, and stick welding. This multi-process functionality allows users to switch between welding techniques easily, making it an incredibly adaptable machine for various projects. The intuitive controls and digital display simplify the setup process, enabling welders to quickly adjust settings for optimal performance.

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Safety features are also a primary consideration in the design of the IM10056. The welder includes an integrated cooling system to prevent overheating, which enhances durability and extends the machine’s lifespan. Additionally, it comes with protection against overload, ensuring that users can operate the device confidently without the risk of damage.

Moreover, maintenance is made easy with the Lincoln Electric IM10056. Regular service requirements are minimized due to its reliable construction and technological advancements, making it an ideal choice for users who want a durable and long-lasting tool.

In summary, the Lincoln Electric IM10056 is a well-rounded, feature-rich welding machine that combines power, efficiency, and versatility. With its advanced technologies, multi-process capabilities, user-friendly interface, and safety features, it is a leading choice for anyone looking to tackle their welding projects with precision and confidence. Whether for professional or personal use, the IM10056 delivers exceptional performance that meets the demands of modern welding applications.
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