Lincoln Electric 145 manual Problems Possible Symptoms Cause, Recommended Course of Action

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E-3

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

POSSIBLE

 

 

(SYMPTOMS)

 

 

 

CAUSE

 

 

 

 

 

 

ENGINE PROBLEMS

 

 

Recoil starter is hard to pull.

 

 

1.

Crankcase may be over-filled

 

 

 

 

 

 

 

 

 

 

with oil. - Check oil level.

 

 

 

 

 

 

 

 

 

Engine will not start or starts but

 

 

1.

Water in engine from rain and /

 

 

runs rough with low power.

 

 

 

or condensation. - Remove spark

 

 

 

 

 

 

plug and dry it if wet. Blow low

 

 

 

 

 

 

pressure compressed air in

 

 

 

 

 

 

spark plug port while pulling

 

 

 

 

 

 

recoil starter. Re-install spark

 

 

 

 

 

 

plug.

 

 

 

 

 

2.

Spark plug may be faulty.

 

 

 

 

 

3.

Air filter element saturated with

 

 

 

 

 

 

water and / or oil - Replace.

 

 

 

 

 

 

 

 

 

Engine runs erratically or stops run-

 

 

1.

Engine is not fully warmed-up

 

 

ning.

 

 

 

and engine choke is in the fully-

 

 

 

 

 

 

open (RUN) position.

 

 

 

 

 

2.

Engine requires service to head,

 

 

 

 

 

 

carburetor, filters, oil spark plug

 

 

 

 

 

 

and / or gas.

 

 

 

 

 

3.

Oil level to low.

 

 

 

 

 

 

 

 

 

Engine sputters but will not start.

 

 

1.

Bad gas, bad filter, air cleaner,

 

 

 

 

 

 

spark plug, and / or breather.

 

 

 

 

 

 

 

 

 

Arc is erratic and “pops out”.

 

 

1.

Check Work and Electrode

 

 

 

 

 

 

cables for loose or faulty connec-

 

 

 

 

 

 

tion.

 

 

 

 

 

2.

Electrode may be wet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

OUTBACK™ 145

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Contents Safety Depends on You OutbackSafety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Technical Specifications Outback 145 K2707-1 Height Width Depth WeightDuty Cycle Volts @ Rated Amperes OutbackInstallation Safety PrecautionsLocation and Ventilation StoringPRE-OPERATION Engine Service StackingTilting OILOutback 145 Output Connections Electrical Output ConnectionsWelding Cable Connections Table A.1 Recommended Welding Cable Size and LengthCable Installation Machine GroundingAuxiliary Power Receptacles Premises WiringPlugs and Hand Held Equipment Circuit BreakersTable A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible ConcernsSafety Instructions OperationOperation Design Features Advantages Operational Features and ControlsGeneral Description Recommended ApplicationsWELDER/GENERATOR Controls Output Panel ControlsEngine Operation For a Cold EngineFor a HOT Engine For Best Engine StartingWelding Operation To USE the Outback 145 for WeldingAfter YOU Finish the Weld Plasma Cutting with Lincoln Pro-CutAuxiliary Power Operation To USE the Outback 145 AS AN Auxiliary Power SupplyGeneral Information Table B.2 Electrode Selection GuideTable B.3 Auxiliary Power Applications Accessories OPTIONS/ACCESSORIESMaintenance MaintenanceEngine Maintenance Routine and PeriodicSpark Plug Service Engine Maintenance PartsEngine Adjustments Slip RingsTroubleshooting HOW to USE Troubleshooting GuideProblems SymptomsCourse of Action Contact your local LincolnProblems Possible Symptoms Cause Recommended Course of ActionWiring Diagram Outback Dimension Print 145Outback Aviso DE Guards off