Lincoln Electric 550, 350 manual Possible Areas Recommended Symptoms

Page 25

E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed througout this manual

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENTS

 

COURSE OF ACTION

 

 

 

 

PROBLEMS

 

 

 

Frequent occurrence of contact tip

1.

Improper welding parameters or

1.

See welding wire literature for

 

burnback.

 

technique (example: ESO is too

 

proper settings

 

 

 

 

short).

 

 

 

 

 

2.

Wire may be feeding intermittent-

2.

See symptoms on intermittent or

 

 

 

 

ly.

 

sluggish wire feed

 

 

 

 

 

 

 

Poor weld bead appearance (porosi-

1.

No gas flow.

1.

See symptom “Low or no gas

 

ty or dull gray oxidized surface).

 

 

 

flow”.

 

 

 

2.

Low gas flow.

2.

See symptom “Low or no gas

 

 

 

 

 

 

flow”.

 

 

 

3.

Improper or contaminated shield-

3.

Check that the gas supplyʼs label-

 

 

 

 

ing gas.

 

ing reads 100% argon.

 

 

 

 

 

 

Temporarily use alternate, known

 

 

 

 

 

 

gas supply and check for appear-

 

 

 

 

 

 

ance improvement.

 

 

 

4.

Welding in a windy environment.

4. Erect a wind shield or move to a

 

 

 

 

 

 

non-windy location before welding

 

 

 

5.

Improper electrode polarity.

5.

Reconnect machineʼs welding

 

 

 

 

 

 

output to proper electrode polarity

 

 

 

6.

Improper welding parameters or

6.

See welding wire literature for

 

 

 

 

technique

 

proper settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAGNUM™ PRO 350 and 550 FUME GUNS

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Contents IM990 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications Magnum PRO Fume Guns InstallationMagnum PRO 350 and 550 Fume Guns Feeder END Figure A.2, Items 1 thru Unpacking the Fume GUNFeeder END Figure A.4, Items 1 thru Compatibility of Welding Machines and Wire Feeders Safety PrecautionsPrepare the Welding Machine and Wire Feeder as follows Preparing the Fume GUN for WeldingKit No. for Gun Model Select and Install a Wire Feeder Connection K KITWire Diameter 350 amp 550 amp Select and Install GUN Consumable PartsKP Nos. for Gun Model Removing the Fume Tube Assembly See figure A.7 Connect the GUN to the Wire FeederConnect the GUN to the Fume Collection System Product Description OperationTrigger Position See Figure B.1 Selecting or ChangingWelding Also See Installation Section Load Specified Wire Into the GUNPrepare the Fume GUN for Make the WeldAccessories or Options AccessoriesRoutine Cleaning Inspections MaintenanceGAS Diffuser Replacement Liner Assembly Cleaning or ReplacementGun Handle, See Figure D.1 Trigger and Accessory Switch Lead RoutingsTrigger Assembly Replacement GUN Tube ReplacementGUN Cable Assembly Replacement Assembly Cleaning or ReplacementMaintenance HOW to USE Troubleshooting Guide TroubleshootingProblems Path Unkinked wire emerges Poor fume extraction Possible Areas Recommended Symptoms Possible Recommended Symptoms Cause Course of Action Magnum PRO 350 and 550 Fume Guns Magnum PRO 350 and 550 Fume Guns Precaucion Aviso DE
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