Lincoln Electric 550, 350 manual Unpacking the Fume GUN, Feeder END Figure A.2, Items 1 thru

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A-2

INSTALLATION

A-2

 

 

 

UNPACKING THE FUME GUN

FIGURE A.2

Fume guns are factory-assembled and tested. Both gun models are shipped with a FCAW fume collection nozzle installed. Contact tips for 0.045 and 3/32” Diameter Wire are also installed on the 350 and 550 models, respectively. After opening the packaging, check that it contains 1 fully assembled fume gun, 1 GMAW fume collection nozzle, and 1 instruction man- ual (IM990).

FUME GUN FAMILIARIZATION (550 amp model shown)

GUN HANDLE (Figure A.1, Items 1 thru 10)

1.1/8-Turn Fume Collection Nozzle (FCAW self- shielded version shown).

2.Heavy-Duty Slip-On Gas Nozzle Assembly.

3.Heavy-Duty Gas Diffuser Assembly with Magnum Pro Contact Tip.

4.Fume Tube Assembly with Integral Gun Hanger and Locking Collar.

5.Gun Hanger.

6.Handle Cooling Vents.

7.Trigger Assembly (SPST contacts, non-locking) with Finger Extension. Optional locking trigger assembly is available.

8.Swivel and Bellows Assemblies increase gun flexi- bility.

9.Locking Collar & Swivel allow Rapid Selection of Trigger-Down (shown) or Trigger-Up Positions.

10.Low-Profile Reusable Hose Clamps.

FIGURE A.1

FEEDER END (Figure A.2, Items 1 thru 6)

1.Low-Profile Reusable Hose Clamps.

2.Incoming Connector Assembly: accommodates all standard Lincoln Magnum 300, 400, and 550 feeder connection K kits.

3.Gas Plug.

4.Vacuum Connection.

5.Modular Trigger Terminal Housing.

6.Vacuum Hose and Cover. Cover resists hot weld spatter; can be quickly and easily replaced with hook & eye closure along its entire length.

ASSEMBLY OF FUME GUN INTERNAL PARTS (550 amp model shown)

GUN HANDLE END (Figure A.3, Items 1 thru 7)

1.Two spiders support the handle and allow it to swiv- el around the gun tube assembly for Trigger-Down (shown) or Trigger-Up Positions.

2.Gun tube lock (with roll pin) prevents handle over- rotation to avoid trigger lead damage.

3.Accessory switch leads (blue and black) may serve as spare trigger leads.

4.Trigger and accessory leads are routed to permit air flow and avoid lead damage.

5.One-piece copper electrical connector (cone) and gas hose barb fitting.

6.Copper cable nut for high electrical conductivity.

7.Two clamps (non-reusable) secure the cableʼs core tube to its hose barb fittings.

FIGURE A.3

FEEDER END (Figure A.4, Items 1 thru 8)

1.Accessory switch leads (blue and black) may serve as spare trigger leads.

2.Trigger and accessory leads are routed to permit air flow and avoid lead damage.

3.One-piece copper electrical connector (cone) and gas hose barb fitting.

4.Copper cable nut for high electrical conductivity.

5.Two clamps (non-reusable) secure the cableʼs core tube to its hose barb fittings.

MAGNUM™ PRO 350 and 550 FUME GUNS

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Contents IM990 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Magnum PRO Fume GunsMagnum PRO 350 and 550 Fume Guns Unpacking the Fume GUN Feeder END Figure A.2, Items 1 thruFeeder END Figure A.4, Items 1 thru Compatibility of Welding Machines and Wire Feeders Safety PrecautionsPrepare the Welding Machine and Wire Feeder as follows Preparing the Fume GUN for WeldingKit No. for Gun Model Select and Install a Wire Feeder Connection K KITSelect and Install GUN Consumable Parts Wire Diameter 350 amp 550 ampKP Nos. for Gun Model Connect the GUN to the Wire Feeder Removing the Fume Tube Assembly See figure A.7Connect the GUN to the Fume Collection System Product Description OperationTrigger Position See Figure B.1 Selecting or ChangingWelding Also See Installation Section Load Specified Wire Into the GUNPrepare the Fume GUN for Make the WeldAccessories or Options AccessoriesRoutine Cleaning Inspections MaintenanceGAS Diffuser Replacement Liner Assembly Cleaning or ReplacementGun Handle, See Figure D.1 Trigger and Accessory Switch Lead RoutingsTrigger Assembly Replacement GUN Tube ReplacementGUN Cable Assembly Replacement Assembly Cleaning or ReplacementMaintenance HOW to USE Troubleshooting Guide TroubleshootingProblems Path Unkinked wire emerges Poor fume extraction Possible Areas Recommended Symptoms Possible Recommended Symptoms Cause Course of Action Magnum PRO 350 and 550 Fume Guns Magnum PRO 350 and 550 Fume Guns Precaucion Aviso DE
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