Lincoln Electric 400 (AU) manual Routine Maintenance

Page 27

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

------------------------------------------------------------------------

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

ENGINE SERVICE

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

 

 

 

 

 

FIRST SERVICE (20 / 50 HOURS)

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 250 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 500 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 1000 HOURS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

 

TYPE OR QUANTITY

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Coolant Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

Concentration of Antifreeze

 

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

 

9.5 qt., 9.0 L

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Engine oil level (NOTE 1)

 

 

 

R

 

 

R

 

Engine oil (NOTE 1 & 3)

 

8.45 qt., 8 L (Including filter)

 

R

 

 

R

 

Engine oil filter

 

Perkins #140517050

C

 

 

 

 

 

Drain water separator & fuel strainer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

Water separator element

 

Lincoln # M20840-A

 

 

 

 

R

 

Fuel filter canister

 

Perkins #130366120

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

Alternator drive belt wear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Alternator drive belt

 

Perkins #080109107

 

 

 

 

 

 

 

 

C

 

 

 

 

 

Air filter (earlier check may be required)

 

 

 

 

 

R

 

Air filter element

 

Donaldson #P821575

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Renew the engine breather

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

Tighten cylinder head

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

Valve clearances

 

Intake .008", exhaust .008"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

Injector performance

 

Contact Perkins

I

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

Battery

 

 

 

 

 

 

 

 

 

 

 

Notes:

I = Inspect C = Clean

R = Replace

 

 

 

(1)Consult Engine Operators Manual for oil recommendations.

(2)Consult Engine Operators Manual for additional maintenance schedule information.

(3)Fill slowly! Ensure correct quantity is used.

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation.

If necessary, use shorter peroids.

S26354 VM

VANTAGE® 400 (AU)

Image 27
Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents 641 Section DSection E Section FTechnical Specifications Vantage 400 AU K32038-1 InstallationMachine Specifications Safety Precautions VRD Voltage Reduction DeviceLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceHigh Temperature Operation TowingFuel Battery ConnectionRemote Control OILElectrical Connections Auxiliary Power Across The-Arc ModelControl Cable Model 8INSTALLATIONA-8 General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchStarting the Engine Engine ControlsGlow Plug Push Button Circuit BreakerDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 MAX Table B.6 Wire WELDING-CVARC Gouging Table B.4TIG Options AccessoriesField Installed Options / Accessories Wire Feeder OptionsRoutine Maintenance MaintenanceAIR Cleaner Engine OIL ChangeOIL Filter Change Service Instructions Cooling System Tightening the FAN BeltBleeding the Fuel System Arrestor Engine AdjustmentBattery Maintenance Servicing Optional SparkWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityWelding without a control cable Solenoid Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Wiring Diagram Vantage 400 AU Dimension PrintVantage 400 AU Vantage 400 AU Precaucion Warnung