Makita MAC5200 owner manual Troubleshooting Guide, Do not Over Tighten

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OWNERS MANUAL

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COM- PRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE.

 

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

 

Excessive tank pressure -

Defective pressure switch.

Move the pressure switch

 

 

safety valve pops off.

 

lever to the "OFF" position. If

 

 

 

 

the unit doesn't shut off,

 

 

 

 

unplug. If the electrical

 

 

 

 

contacts are welded together,

 

 

 

 

replace the pressure switch.

 

 

 

Improper wiring.

If the contacts are good, check

 

 

 

 

to see if the pin in the pressure

 

 

 

 

release valve is stuck. If it

 

 

 

 

does not move freely, replace

 

 

 

 

the valve.

 

 

 

 

Adjust or replace pressure

 

 

 

 

switch.

 

 

 

 

 

 

 

Air leaks at fittings.

Fittings are not tight enough.

Tighten fittings where air can

 

 

 

 

be heard escaping. Check

 

 

 

 

fittings with a soap and water

 

 

 

 

solution.

 

 

 

 

DO NOT OVER TIGHTEN.

 

 

 

 

 

 

 

Air leaks at or inside check

Defective or dirty check valve.

A defective check valve results

 

 

valve.

 

in a constant air leak at the

 

 

 

 

pressure release valve where

 

 

 

 

there is a pressure in the tank

 

 

 

 

and the compressor is shut off.

 

 

 

 

Remove and clean or replace

 

 

 

 

check valve.

 

 

 

 

DO NOT OVER TIGHTEN.

 

 

 

 

 

 

 

Air leaks at pressure switch

Defective pressure switch

Contact a trained service

 

 

unloader valve.

unloader valve, or defective

technician.

 

 

 

check valve.

 

 

 

 

 

 

 

 

Air leaks in air tank or at air

Defective air tank.

Air tank must be replaced. Do

 

 

tank welds.

 

not repair the leak. WARNING

 

 

 

 

DO NOT DRILL INTO, WELD

 

 

 

 

OR OTHERWISE MODIFY

 

 

 

 

AIR TANK OR IT WILL

 

 

 

 

WEAKEN. THE TANK CAN

 

 

 

 

RUPTURE OR EXPLODE.

 

 

Air leaks between head and

Blown head gasket.

Replace gasket or contact

 

 

valve plate.

 

Authorized Service Technician.

 

 

 

 

 

 

 

 

 

 

 

MAKITA - MAC700 / MAC2400 / MAC5200

15

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Contents Model no MAC700 MAC2400 MAC5200Table of Contents Safety Instructions Risk of UnsafeOperation Risk of Attachments AccessoriesRisk of Air Tank BurstingRisk to Breathing Risk of Electric ShockRisk of Explosion or FireRisk of Burn Risk fromCompressed Air Moving PartsGeneral Information CUT-OUT Pressure When you turn onGlossary Duty CycleOn Receipt Inspection StorageDescription of Operation Lubrication and OIL Installation and BREAK-IN ProceduresDescription of Operation Location of the AIR Compressor25’ 50’ 100’ 150’ Installation and BREAK-IN Procedures ... Cont’dInitial Start Up Procedure Extension CordsGrounding Instruction Operating ProceduresDaily Start-Up Checklist PipingOperating Procedures MaintenanceWhen you are finished Filling with oil Routine Maintenance ScheduleEach year of operation or if a problem is suspected Cold Weather ConditionsMotor Service InstructionsAir Filter Inspection and Replacement Units with External Brass Check Valve ReplacementDo not Over Tighten Troubleshooting GuideProblem Cause Correction Problem Cause Correction California Makita Retain this Portion for Your RecordsMakita MAC700 / MAC2400 / MAC5200 Makita Limited ONE Year Warranty Warranty PolicyMakita Corporation Your answers to the following questions are appreciated Mail this PortionMakita U.S.A., Inc