Ramsey Electronics LABC1, LEAD ACID BATTERY CHARGER KIT manual 1 3 3 B a c k

Page 14

Take a moment now to check your previous solder joints for “opens” where the solder did not completely flow around the connection, or solder bridges between closely spaced pads. It seems the best time to identify these problems is now when you’re focused on this section of the board, saving you time trying to retrace your steps later.

ˆ14. Install R2, the PC mount 1K ohm potentiometer (marked 102). It only fits on the board one way; just be sure it is seated flat before soldering.

ˆ15. Install D17, one of the 1N4148 diodes (small glass diode with black band). This part will be mounted in a stand-up fashion with the body of the part placed in the PC board silkscreen circle and the black band up. The lead closest to the band is bent over to fit into the other mounting hole. Be gentle with this fragile part and double check the orientation before soldering.

ˆ16. Install R8, 10K ohms (brown-black-orange).

ˆ17. Install Q1, the 221334 PNP transistor. This transistor appears to have two flat sides, one with writing on it and a larger flat side without writing. The pin orientation of Q1, the 2N3906 (221334) transistor, is incorrect on your LABC1 circuit board The larger flat side with no writing is the one pictured on the silkscreen; orient the part using this as the correct flat side. with the flat side (no writing) facing the front of the board towards the D5- D14 diode matrix. Solder all three pins.

2 2 1 3 3 4

 

 

 

o n b a c k

B

 

 

Q 1

 

B

Q 1

 

 

C

 

C

 

 

 

 

 

 

E

 

E

E B

C

 

 

ˆ18. Install R1, 270 ohms (red-violet-brown).

ˆ19. Install the last jumper wire, JMP1. Form and solder as you did the other jumpers. You can start throwing away your clipped off leads now!

ˆ20. Install R4, 18k ohms (brown-gray-orange).

You’ll see a designation on the silkscreen for R5. Now that I’ve brought it to your attention, ignore it. This part is not needed for your LABC1.

ˆ21. Install R7, 820 ohms (gray-red-brown).

ˆ22. Install R9, the last 820 ohm resistor (gray-red-brown).

Next we’ll install a group of identical parts, the diodes D5 through D14. They all must be installed in the correct polarity but if you can get the first one in

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Contents Lead Acid Battery Charger KIT Ramsey Transmitter Kits Lead Acid Battery Charger KIT Quick Battery Theory State Specific Open Circuit Description LABC1 LABC1 LABC1 Parts Layout Diagram Resistors and Potentiometers Parts Supplied with Your LABC1 KITCapacitors Semiconductors and Integrated CircuitsEnough of that ... let’s get started LABC1 Battery Charger KIT Assembly LABC1 1 3 3 B a c k Front View Front View after Bending Assembly Instructions for Custom Case Adjusting Your LABC1 Battery Charger Temperature J2 Terminal VoltageSafety Considerations LABC1 Troubleshooting Guide HintsConclusion This page intentionally left blank Ramsey Kit Warranty Ramsey ELECTRONICS, INC Required ToolsAdditional Suggested Items Fishers Station Drive Victor, New York