Bryant 581A GAS Valve Adjustment, XI. Main Burners, XII. Filter Drier, XIII. Protective Devices

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BOTH CIRCUITS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALL OUTDOOR FANS MUST BE OPERATING

 

 

 

 

 

 

 

(DEG F)

140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADD

CHARGE

 

IF ABOVE CURVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIQUIDAT

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURELIQUID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REDUCE CHARGE IF BELOW CURVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

150

200

250

 

300

 

 

 

350

 

 

 

400

 

50

 

 

 

 

 

 

 

LIQUID PRESSURE AT LIQUID VALVE (PSIG)

Fig. 35 — Cooling Charging Chart

X. GAS VALVE ADJUSTMENT

A. Natural Gas

The gas valve opens and closes in response to the thermostat or limit control.

When power is supplied to valve terminals D1 and C2, the main valve opens to its preset position.

The regular factory setting is stamped on the valve body (3.3 in. wg).

To adjust regulator:

1.Set thermostat at setting for no call for heat.

2.Turn main gas valve to OFF position.

3.Remove 1/8-in. pipe plug from manifold or gas valve pressure tap connection. Install a suitable pressure- measuring device.

4.Set main gas valve to ON position.

5.Set thermostat at setting to call for heat.

6.Remove screw cap covering regulator adjustment screw (See Fig. 36).

7.Turn adjustment screw clockwise to increase pres- sure or counterclockwise to decrease pressure.

8.Once desired pressure is established, set thermostat setting for no call for heat, turn off main gas valve, remove pressure-measuring device, and replace 1/8-in. pipe plug and screw cap.

XI. MAIN BURNERS

For all applications, main burners are factory set and should require no adjustment.

A.Main Burner Removal

1.Shut off (field-supplied) manual main gas valve.

2.Shut off power to unit.

3.Remove unit control box access panel, burner section access panel, and center post (Fig. 4 and 5).

4.Disconnect gas piping from gas valve inlet.

5.Remove wires from gas valve.

6.Remove wires from rollout switch.

7.Remove sensor wire and ignitor cable from IGC board.

8.Remove 2 screws securing manifold bracket to

basepan.

9.Remove 2 screws that hold the burner support plate flange to the vestibule plate.

10.Lift burner assembly out of unit.

B. Cleaning and Adjustment

1.Remove burner rack from unit as described in Main Burner Removal section above.

2.Inspect burners, and if dirty, remove burners from rack.

3.Using a soft brush, clean burners and crossover port as required.

4.Adjust spark gap. See Fig. 37.

5.Reinstall burners on rack.

6.Reinstall burner rack as described above.

XII. FILTER DRIER

Replace whenever refrigerant system is exposed to atmosphere.

XIII. PROTECTIVE DEVICES

A. Compressor Protection

Overcurrent

Each compressor has internal line break motor protection.

Overtemperature

Each compressor has an internal protector to protect it against excessively high discharge gas temperatures.

Crankcase Heater

The 581A units are equipped with a 70-watt crankcase heater to prevent absorption of liquid refrigerant by oil in the crankcase when the compressor is idle. The crankcase heater is energized whenever there is main power to the unit and the compressor is not energized.

IMPORTANT: After prolonged shutdown or servicing, ener- gize the crankcase heaters for 24 hours before starting the compressors.

Compressor Lockout

If any of the safeties (high-pressure, low-pressure, freeze protection thermostat, compressor internal thermostat) trip, or if there is loss of power to the compressors, the cooling lockout (CLO) will lock the compressors off. To reset, manu- ally move the thermostat setting.

B. Evaporator Fan Motor Protection

On size 155 units, an internal protector with auto-reset is included in the indoor fan motor as a protection against overcurrent.

On size 180 and 240 units, a manual reset, calibrated trip, magnetic circuit breaker protects against overcurrent. Do not bypass connections or increase the size of the breaker to correct trouble. Determine the cause and correct it before resetting the breaker.

Fig. 36 — Gas Valve

—29—

Image 29
Contents Installation Provide Unit Support ContentsSafety Considerations Roof Curb Details II. RIG and Place Unit Alternate Unit SupportPositioning Roof MountBase Unit Dimensions 581A155 Base Unit Dimensions 581A240 Unit 581A Physical DataIII. Field Fabricate Ductwork Install Flue Hood and Wind BaffleIV. Make Unit Duct Connections 581A180, 240 Unit ShownField Power Supply VII. Install GAS PipingVI. Trap Condensate Drain VIII. Make Electrical ConnectionsMake OUTDOOR-AIR Inlet Adjustments Field Control WiringManual Outdoor-Air Damper Optional EconomizerFLA LRA MCA Mocp Electrical Data25% Outdoor-Air Section Details Install OUTDOOR-AIR HoodSeal Strip Location Enthalpy Control InstallationMotormaster I Control Installation 581A155 and 180 Only XI. Install ALL AccessoriesIV. Refrigerant Service Ports II. Service ValvesSTART-UP Unit PreparationXII. Accessory Economizer Adjustment VI. Internal WiringVII. Crankcase Heaters VIII. Evaporator FANBhp Brake Horsepower Fan Performance 581A180270 Low Heat Units Fan Performance 581A240270 Low Heat Units 753 915 844 1077 949 1287 1047 753 942 844 1101 949 Fan Performance 581A180360 High Heat Units Fan Performance 581A240360 High Heat Units Accessory/FIOP Economizer Static Pressure in. wg Evaporator Fan Motor SpecificationsFan RPM at Motor Pulley Setting Air Quantity LimitsXIV. Base Unit Operation XIII. GAS HeatService Cleaning II. Lubrication IV. Evaporator FAN Service and ReplacementVI. CONDENSER-FAN Adjustment Belt Tension Adjustment581A155 and 180 Units Fig 581A240 Units FigIX. Refrigerant Charge VII. Economizer AdjustmentVIII. Power Failure XI. Main Burners GAS Valve AdjustmentXII. Filter Drier XIII. Protective DevicesXVII. Diagnostic Leds XVI. Replacement PartsXIV. Relief Devices XV. Control CircuitSpark Gap Adjustment Typical Wiring Schematic and Typical Component Arrangement Typical Wiring Schematic 581A180, 208/230 V Unit Shown Typical Component Arrangement 581A180 Shown Problem Cause Remedy TroubleshootingCooling Service Analysis Burners will not ignite Heating Service AnalysisIGC Control Heating and Cooling Call for Free Catalog Packaged Service TrainingPage Electrical TemperaturesPressures General
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Manual 56 pages 3.06 Kb

581A specifications

The Bryant 581A is a pivotal model in the realm of heating, ventilation, and air conditioning (HVAC) systems, known for its robust performance and energy efficiency. As part of the Bryant product lineup, the 581A offers a blend of innovative technologies combined with reliable engineering, making it a suitable choice for both residential and light commercial applications.

One of the standout features of the Bryant 581A is its outstanding energy efficiency. With a Seasonal Energy Efficiency Ratio (SEER) rating of up to 16, this model meets Energy Star qualifications, ensuring that homeowners can enjoy lower utility bills while helping to reduce their environmental footprint. The efficiency is further enhanced by the unit’s environmentally friendly refrigerant, which not only improves performance but also aligns with modern sustainability standards.

Another key characteristic of the Bryant 581A is its durable construction. Designed to withstand various weather conditions, the unit features a robust cabinet that protects internal components. This durability not only prolongs the lifespan of the system but also minimizes the need for frequent maintenance or repairs. The coil design is optimized for heat transfer efficiency, enhancing the unit's overall performance in both cooling and heating modes.

In terms of technology, the Bryant 581A incorporates advanced control systems that enable precise temperature regulation. The multi-stage cooling capabilities ensure that the system can adapt to varying temperature demands, providing comfort in all seasons. Additionally, the model is compatible with smart thermostats, allowing homeowners to control their HVAC system remotely via smartphone or other connected devices.

Noise reduction is another aspect where the Bryant 581A excels. Equipped with a variable-speed compressor and sound-dampening features, this model operates quietly, minimizing disruption in residential or office environments. This focus on acoustic comfort makes it an ideal choice for those who value a peaceful living or working space.

Overall, the Bryant 581A represents an excellent balance of efficiency, durability, and modern technology. With features aimed at enhancing user comfort and reducing operational costs, it stands out as a reliable solution in the competitive HVAC market. Whether for new installations or replacements, the Bryant 581A is a testament to the brand’s commitment to quality and innovation in home climate control.