Porter-Cable CPLDC2540S Service and Adjustments, To Replace or Clean Check Valve

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In closed position disc is visible.
In open position nothing is visible.

SERVICE AND ADJUSTMENTS

Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources,

compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.

ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN.

Before servicing:

Unplug or disconnect electrical supply to the air compressor. Bleed tank of pressure.

Allow the air compressor to cool.

To Replace or Clean Check Valve

1.Release all air pressure from air tank. See “To Drain Tank” in the Maintenance section.

2.Unplug outfit.

3.Using an adjustable wrench loosen outlet tube nut at air tank and pump. Carefully move outlet tube away

from check valve.

4.Using an adjustable wrench loosen

pressure relief tube nut at air tank

 

Nuts

and pressure switch. Carefully move

 

Pressure

pressure relief tube away from

Outlet Tube

Relief

Tube

check valve.

 

 

 

5. Unscrew the check valve (turn

 

 

 

counterclockwise) using a 7/8” open

 

 

 

end wrench. Note the orientation

 

 

 

 

 

Check

for reassembly.

Elbow Fitting

 

Valve

 

 

6.Unscrew elbow fitting from the

check valve (turn counterclockwise) using an adjustable wrench. Note the orientation of the elbow fitting for reassembly.

7.Using a screwdriver, carefully push the valve disc up and down. NOTE: The valve disc should move

freely up and down on a spring which holds the valve disc in the closed position, if not the

check valve needs to beScrewdriver cleaned or replaced.

8. Clean or replace the check valve. A solvent, such as paint

or varnish remover can be used to clean the check valve.

9.Apply sealant to the check valve threads. Reinstall the check valve and elbow fitting (turn clockwise).

10.Replace the pressure release tube. Tighten nut.

11.Replace the outlet tube and tighten nut.

12.Perform the Break-in Procedure. See “Break-in Procedure” in the Operation section.

A02250

18- ENG

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Contents Manual CPLDC2540SSafety Guidelines Definitions Important Safety InstructionsHazard Risk of Explosion or FireRisk of Bursting Risk from Flying ObjectsRisk of Electrical Shock Risk to BreathingRisk of Burns Risk from Moving PartsRisk of Falling Hazard Risk of Unsafe Operation Duty Cycle SpecificationsGlossary CPLDC2540SAccessories AssemblyTo Add Oil To Pump Allow the Compressor to GET WET Grounding Instructions InstallationLocation of the Air Compressor Improper Grounding can Result in Electrical ShockExtension Cords Voltage and Circuit ProtectionOperation Know Your Air Compressor Description of OperationBefore Starting Motor Thermal Overload Protector not shownHow to Start Before Each Start-UpCustomer Responsibilities MaintenanceTo Check Safety Valve To Drain TankChecking OilAir Filter Inspection and Replacement MotorService and Adjustments To Replace or Clean Check ValveStorage Troubleshooting Problem Cause CorrectionPressure reading Problem Cause Correction Problem Cause Correction Limited Warranty This Warranty is not Transferable and does not Cover