Porter-Cable CPLC7060V instruction manual Service Instructions

Page 15

Every 160 Hours of Operation:

1.Check drive belt tension; adjust if necessary.

2.Inspect air lines and fittings for leaks; correct as necessary.

3.Check the alignment of the motor pulley to the flywheel. If necessary, align to within 1/32 inch on center line.

Each Year of Operation or if a Problem is Suspected:

Check condition of air compressor pump intake and exhaust valves. Replace if damaged or worn out.

SERVICE INSTRUCTIONS

Air Filter - Inspection and Replacement

NOTE

Keep the air filter clean at all times. Do not operate the air compressor with the air filter removed.

A dirty air filter will not allow the air compressor to operate at full capacity. Before you use the air compressor, check the air filter to be sure it is clean. If it is dirty, replace it with a new filter.

Oil - Checking and Changing

Overfilling with oil will cause premature air compressor pump failure. Do not overfill.

1.Check oil level in air compressor crankcase before each use. The oil level should be even with the top of the fill hole and must not be allowed to be lower than 3/8" from the top (6 threads) at any time.

2.See Routine Maintenance Schedule for oil change scheduling.

3.Remove the oil fill and drain plugs. Collect the oil in a suitable container.

4.Replace the oil drain plug and refill the crankcase with recommended oil.

Note

It is important to maintain the proper oil level. A low oil level reduces proper cylinder wall lubrication and increases ring wear.

5.Replace the oil fill plug.

6.Start the air compressor unit and run for several minutes. Shut the air compressor down and check the oil level. If necessary, add more oil.

Viscosity Chart

Recommended Oil

Room or

(API SG/CD

Ambient

Heavy Duty)*

Temperature

SAE

10

Below 20oF

SAE

20

Above 32oF

 

 

 

Oil Type

An air compressor grade non-detergent oil should be used. Most automotive detergent oils cause excessive carbon buildup and should not be used. Do not use synthetic oil for the first 300 hours. All units should be broken in on petroleum based oil.

Oil Capacity

Oil capacity is approximately 16 fluid ounces. The oil level should be even with the top of the fill hole and must not be allowed to be lower than 3/8" from the top (6 threads) at any time.

15-ENG

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Contents Single-Stage Oillube Safety Guidelines Definitions Important Safety InstructionsRead and Follow ALL Instructions Risk of Bursting Risk of Explosion or Fire What can Happen HOW to Prevent ITWhat can Happen HOW to Prevent IT HazardRisk from Flying Objects What can Happen HOW to Prevent IT Risk to Breathing What can Happen HOW to Prevent ITRisk of Electrical Shock What can Happen HOW to Prevent IT Risk of Property Damage When Transporting Compressor Risk from Moving Parts What can Happen HOW to Prevent ITRisk of Burns What can Happen HOW to Prevent IT Risk of Falling What can Happen HOW to Prevent ITCPLC7060V SpecificationsGlossary Duty CycleDescription of Operation Pressure Switch BInstallation Location of the Air CompressorAir Compressor Anchoring Methods Fig Wiring Instructions Fig Lubrication and Oil Voltage and Circuit ProtectionPiping Additional Regulators and Controls Typical Compressed Air Distribution System Operating Procedures BREAK-IN ProceduresRoutine Maintenance Schedule MaintenanceService Instructions Check Valve Inspection and Replacement Safety Valve Inspection and Replacement FigBelt Replacement Motor Overload Protector Reset Belt Guard Removal and InstallationAdjusting Belt Tension Pressure Switch ReplacementServicing Intake and Exhaust Valves Storage of Compressor Unit OVER-TIGHTEN Troubleshooting GuideNot Overtighten Problem Cause Correction22-ENG Infrequently and is oversized for FILTERS, REGULATORS, Lubricators Accessories25-ENG This Warranty is not Transferable and does not Cover Limited Warranty
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