Porter-Cable CPLC7060V instruction manual 22-ENG

Page 22

PROBLEM

CAUSE

CORRECTION

 

 

 

Excessive belt wear.

Loose belt/tight belt.

Adjust belt tension. (See Belt

 

Loose pulley.

Replacement.)

 

 

Check for worn keyway or pulley

 

 

bore. Also check for bent motor

 

 

shaft. Replace parts if necessary.

 

 

(Refer to the Unit Parts Manual.)

 

 

 

Air compressor is not

Prolonged excessive use of air.

Decrease amount of air usage.

supplying enough air

Air compressor is not large

Check the accessory air

to operate

enough for air requirement.

requirement. If it is higher than the

accessories.

 

CFM or pressure supplied by your

 

 

 

 

air compressor, you need a larger

 

 

air compressor.

 

Restricted air intake filter.

Clean or replace air intake filter. Do

 

 

not operate the air compressor in

 

 

the paint spray area.

 

Loose belt.

Adjust belt tension.

 

Hole in hose.

Check and replace if required.

 

Check valve restricted.

Remove and clean or replace.

 

Air leaks.

Tighten fittings. (See "Air Leaks"

 

 

section of "Troubleshooting Guide".)

 

 

 

Knocking noise.

Malfunctioning check valve.

Remove and clean or replace.

 

Loose pulley.

Tighten pulley set screw. See Unit

 

 

Parts Manual for correct torque

 

 

specifications.

 

Low oil level.

Maintain prescribed oil level.

 

Loose flywheel.

Tighten screw. See Unit Parts

 

 

Manual for correct torque

 

 

specifications.

 

Loosen air compressor

Check screws. Tighten as required.

 

mounting screws.

 

 

Belt too tight/too loose.

Adjust belt tension. (See Belt

 

 

Replacement.)

 

Carbon build-up.

Remove the head and valve plate.

 

 

Clean the valve plate and the top of

 

 

the piston. (Be sure carbon does

 

 

not fall into the cylinder.)

 

 

Reassemble using new gaskets and

 

 

see Unit Parts Manual for correct

 

 

torque specifications.

 

 

 

Excessive oil

Restricted air intake.

Replace the air intake.

consumption.

 

 

 

Air compressor overworked.

Reduce air consumption or add

 

 

another air compressor to take up

 

 

some of the load.

 

Poor quality oil.

Drain pump and replace with

 

 

correct oil. Refer to Lubrication and

 

 

Oil Section.

 

 

 

22-ENG

Image 22
Contents Single-Stage Oillube Important Safety Instructions Safety Guidelines DefinitionsRead and Follow ALL Instructions Hazard Risk of Explosion or Fire What can Happen HOW to Prevent ITWhat can Happen HOW to Prevent IT Risk of BurstingRisk to Breathing What can Happen HOW to Prevent IT Risk from Flying Objects What can Happen HOW to Prevent ITRisk of Electrical Shock What can Happen HOW to Prevent IT Risk of Falling What can Happen HOW to Prevent IT Risk from Moving Parts What can Happen HOW to Prevent ITRisk of Burns What can Happen HOW to Prevent IT Risk of Property Damage When Transporting CompressorDuty Cycle SpecificationsGlossary CPLC7060VPressure Switch B Description of OperationLocation of the Air Compressor InstallationAir Compressor Anchoring Methods Fig Wiring Instructions Fig Voltage and Circuit Protection Lubrication and OilAdditional Regulators and Controls PipingTypical Compressed Air Distribution System BREAK-IN Procedures Operating ProceduresMaintenance Routine Maintenance ScheduleService Instructions Safety Valve Inspection and Replacement Fig Check Valve Inspection and ReplacementBelt Replacement Pressure Switch Replacement Belt Guard Removal and InstallationAdjusting Belt Tension Motor Overload Protector ResetServicing Intake and Exhaust Valves Storage of Compressor Unit Troubleshooting Guide OVER-TIGHTENProblem Cause Correction Not Overtighten22-ENG Infrequently and is oversized for Accessories FILTERS, REGULATORS, Lubricators25-ENG Limited Warranty This Warranty is not Transferable and does not Cover
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