Porter-Cable 4212, 4210 instruction manual Cutting the Pins

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Step 1 - Make a climb cut from right to left.

Step 2 - Cut only between the fingers where you want the pins to be (Fig. 34A). Step 3 - Use the router to round over the ends of the cuts (Fig. 34B).

Step 4 - The joint will hide any accidental excess material cut (A) Fig. 34C.

Step 5 - Use a pencil to mark the location of the ends of the templet fingers on the wood (Fig. 34D). Step 6 - Remove the templet. Install the half-blind templet so that its straight edge is facing you.

Step 7 - Adjust the template back and forth to align the edge of the template with the marks on the wood(B) Fig. 34E.

Step 8 - Make a cut from left to right removing the remainder of the excess material (Fig. 34F).

Fig. 34A

Fig. 34D

Fig. 34B

B

Fig. 34E

A

Fig. 34C

Fig. 34F

CUTTING THE PINS

Step 1 - Cut the tails. Clean out all of the areas between the fingers(Fig. 35A).

Step 2 - Use a pencil to mark the location of the half-circle between the fingers of the templates (C) Fig. 35B. Step 3 - Remove the pin board and hold it next to the tail board.

C

Fig. 35A

Fig. 35B

Fig. 35C

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Contents Supplementary Instructiondovetail JIG Manual Table of Contents Important Safety Instructions Safety Guidelines DefinitionsAdditional Safety Rules Replacement PartsBackground Information Miscellaneous Techniques OperationSetup Templates Mounted to Clamping BoardsTHROUGH-DOVETAILS with Clamping Boards Cutting the Tails Cutting the PinsFitting the Joint THROUGH-DOVETAILS with Unlimited Board WidthSet the router bit depth, using the pencil mark from Step Fitting the joint is identical to the previous section a Blind Dovetails with Tail Boards Thicker than 7/8 HALF-BLIND Dovetails with Clamping BoardsWood Grain Cutting the JointUsing a Router Table Alternate Router Bits THROUGH-DOVETAIL BitsTHROUGH-DOVETAIL BIT Combinations Readily Available HALF-BLIND Dovetail BIT Readily Available BOX Joint Bits BOX Joint Bits Readily AvailableDovetail Dado Bits HALF-BLIND Dovetails with Tail Boards Thicker than 7/8 Mitered THROUGH-DOVETAIL Mitering the PinsMitering the Tails THROUGH-DOVETAIL, SKIPPED-PIN MethodHALF-BLIND DOVETAIL, Skipped PIN Method Cutting the Pins SAW Kerf Allowance Method Cutting the Tails END-TO-END Joints Multiple Spacer MethodFitting and Cutting the Joint BOX END-TO-END JointsDovetail END-TO-END Joints Drawers with Dovetail DadosHinges with a Drilled Hole Wooden HingesHinges with ROUTER-MADE Grooves Hinges with ROUTER-MADE Grooves Setup with the Template Mounted to the Base of the JIG Angled JointsObtuse Angled Joints Cutting the Tails Setup with the Template Mounted to a Clamping BoardCutting the Pins Acute Angled Joints SLANTED-SIDE Joints COMPOUND-ANGLE Joints Setup Blade Tilt Angle Make Angled CUT Inlayed Joints Inlayed Through DovetailMake the First Joint Inlayed HALF-BLIND Dovetail CUT OFF the Inlay BoardMake the Second Joint 100 13/128 050 042 028 014 Inlayed BOX Joint Through Dovetail Router BIT Combinations Tables of Commonly Available Router BIT SizesHALF-BLIND Dovetail Bits BOX Joint BIT CombinationsTroubleshooting Maintenance ServiceAccessories PORTER-CABLE Limited ONE Year Warranty WarrantyMichigan Canadian PORTER-CABLE Delta Service Centers