Porter-Cable 4212, 4210 instruction manual Setup

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NOTE: The instructions given here are for templates mounted to the base of the jig. However, this joint can also be made with templates mounted to angled clamping boards. You must use the angled clamping board for steeper angles.

Use the following table for setting up your table saw for these cuts:


DESIRED SIDE ANGLE		MITER gauge ANGLE		BLADE TILT ANGLE

85°		85.0°		89.6°

80°		80.1°		88.3°

75°		75.5°		86.2°

70°		71.1°		83.3°

65°		67.1°		79.7°

SETUP

Use the same setup as you would for the obtuse angled joint. Use the blade tilt angle for making the angle insert or the angled clamping block. Bevel the edges according to the drawing (Fig. 63A).

BEVEL THE EDGES OF THE TAIL AND PIN BOARDS

Fig. 63A

FIRST CUT	BLADE TILT ANGLE

THICKNESS OF PIN BOARD

	90.0°
	SECOND CUT
OUTSIDE	INSIDE
SURFACE	SURFACE
OF BOARD	OF BOARD

Fig. 64A

Step 1 - Cut the end of the tail board according to the drawing (Fig. 64A). Set the miter gauge and tilt the blade to the values in the above table. Make the first cut with the board flat on the table surface and guide it with the miter gauge (Fig. 64B). Make the second cut with a tenoning jig (Fig. 64C).

Fig. 64B

Fig. 64C

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Contents Supplementary Instructiondovetail JIG Manual Table of Contents Important Safety Instructions Safety Guidelines DefinitionsBackground Information Additional Safety RulesReplacement Parts Miscellaneous Techniques OperationTHROUGH-DOVETAILS with Clamping Boards SetupTemplates Mounted to Clamping Boards Cutting the Tails Cutting the PinsFitting the Joint THROUGH-DOVETAILS with Unlimited Board WidthSet the router bit depth, using the pencil mark from Step Fitting the joint is identical to the previous section a Blind Dovetails with Tail Boards Thicker than 7/8 HALF-BLIND Dovetails with Clamping BoardsWood Grain Cutting the JointUsing a Router Table THROUGH-DOVETAIL BIT Combinations Readily Available Alternate Router BitsTHROUGH-DOVETAIL Bits HALF-BLIND Dovetail BIT Readily Available Dovetail Dado Bits BOX Joint BitsBOX Joint Bits Readily Available HALF-BLIND Dovetails with Tail Boards Thicker than 7/8 Mitered THROUGH-DOVETAIL Mitering the PinsMitering the Tails THROUGH-DOVETAIL, SKIPPED-PIN MethodHALF-BLIND DOVETAIL, Skipped PIN Method Cutting the Pins SAW Kerf Allowance Method Cutting the Tails BOX END-TO-END Joints Multiple Spacer MethodEND-TO-END Joints Fitting and Cutting the JointDovetail END-TO-END Joints Drawers with Dovetail DadosHinges with a Drilled Hole Wooden HingesHinges with ROUTER-MADE Grooves Hinges with ROUTER-MADE Grooves Obtuse Angled Joints Setup with the Template Mounted to the Base of the JIGAngled Joints Cutting the Tails Setup with the Template Mounted to a Clamping BoardCutting the Pins Acute Angled Joints SLANTED-SIDE Joints COMPOUND-ANGLE Joints Setup Blade Tilt Angle Make Angled CUT Make the First Joint Inlayed JointsInlayed Through Dovetail Make the Second Joint Inlayed HALF-BLIND DovetailCUT OFF the Inlay Board 100 13/128 050 042 028 014 Inlayed BOX Joint BOX Joint BIT Combinations Tables of Commonly Available Router BIT SizesThrough Dovetail Router BIT Combinations HALF-BLIND Dovetail BitsAccessories Troubleshooting MaintenanceService PORTER-CABLE Limited ONE Year Warranty WarrantyMichigan Canadian PORTER-CABLE Delta Service Centers