Porter-Cable 4210, 4212 instruction manual Inlayed BOX Joint

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MAKE THE SECOND JOINT

The second joint is also identical to that described in the section on Half-Blind Dovetail Bits with the Pins and Tails Cut Separately under the chapter “ALTERNATE ROUTER BITS”. Use the board from the previous section as the tail board. Cut the tail board with the smaller dovetail bit and the pin board with the larger dovetail bit.

HINT: Using two routers to make these joints will make your work easier.

Fig. 72A

Fig. 72B

INLAYED BOX JOINT

This joint is made by cutting two box joints on top of each other.

SETUP

Select one set of dovetail bits from the table for “Box Joint Bit Combinations" in the section"TABLES OF COMMONLY AVAILABLE ROUTER BIT SIZES". Use the following table to determine the thickness of the inlay line:

 

 

 

 

 

 

 

 

 

 

Straight Bit Set

 

 

Thickness of Inlay Line

 

 

 

 

 

 

 

 

 

 

 

 

B2

 

 

1/16"

 

 

 

 

B3

 

 

1/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: If the thickness of the inlay line is very thin, you may have difficulty in cutting the inlay correctly. You must plane the inlay board to the thickness of the second board plus the thickness of the inlay line.

MAKE THE FIRST JOINT

The first joint is identical to a box joint with alternate router bit sizes as found in the section “ALTERNATE ROUTER BITS”. Make a box joint with the first board and the inlay board. Use the larger straight bit with the first board and the smaller bit with the inlay board.

If the jig is set up to make through dovetails with the tails and pins slightly protruding or recessed, use the alternate method of setting the router bit depth found in the section on “MISCELLANEOUS TECHNIQUES”.

NOTE: For the tails and pins to be flush, be careful to make the bit depth very precise.

CUT OFF THE INLAY BOARD

After the joint has dried, cut off most of the inlay board. Leave an amount equal to the thickness of the inlay.

MAKE THE SECOND JOINT

The second joint is also identical to a box joint with alternate router bit sizes as found in the section “ALTERNATE ROUTER BITS”. Make a box joint with the board from the previous section and the second board. Use the smaller straight bit with the board from the previous section and the larger bit with the second board.

HINT: this section of your project (aligning the joint) is easier if you do not move the offset guides after making the first joint.

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Contents Supplementary Instructiondovetail JIG Manual Table of Contents Safety Guidelines Definitions Important Safety InstructionsReplacement Parts Additional Safety RulesBackground Information Operation Miscellaneous TechniquesTemplates Mounted to Clamping Boards SetupTHROUGH-DOVETAILS with Clamping Boards Cutting the Pins Cutting the TailsTHROUGH-DOVETAILS with Unlimited Board Width Fitting the JointSet the router bit depth, using the pencil mark from Step Fitting the joint is identical to the previous section a HALF-BLIND Dovetails with Clamping Boards Blind Dovetails with Tail Boards Thicker than 7/8Cutting the Joint Wood GrainUsing a Router Table THROUGH-DOVETAIL Bits Alternate Router BitsTHROUGH-DOVETAIL BIT Combinations Readily Available HALF-BLIND Dovetail BIT Readily Available BOX Joint Bits Readily Available BOX Joint BitsDovetail Dado Bits HALF-BLIND Dovetails with Tail Boards Thicker than 7/8 Mitering the Pins Mitered THROUGH-DOVETAILTHROUGH-DOVETAIL, SKIPPED-PIN Method Mitering the TailsHALF-BLIND DOVETAIL, Skipped PIN Method Cutting the Pins SAW Kerf Allowance Method Cutting the Tails Multiple Spacer Method END-TO-END JointsFitting and Cutting the Joint BOX END-TO-END JointsDrawers with Dovetail Dados Dovetail END-TO-END JointsWooden Hinges Hinges with a Drilled HoleHinges with ROUTER-MADE Grooves Hinges with ROUTER-MADE Grooves Angled Joints Setup with the Template Mounted to the Base of the JIGObtuse Angled Joints Setup with the Template Mounted to a Clamping Board Cutting the TailsCutting the Pins Acute Angled Joints SLANTED-SIDE Joints COMPOUND-ANGLE Joints Setup Blade Tilt Angle Make Angled CUT Inlayed Through Dovetail Inlayed JointsMake the First Joint CUT OFF the Inlay Board Inlayed HALF-BLIND DovetailMake the Second Joint 100 13/128 050 042 028 014 Inlayed BOX Joint Tables of Commonly Available Router BIT Sizes Through Dovetail Router BIT CombinationsHALF-BLIND Dovetail Bits BOX Joint BIT CombinationsService Troubleshooting MaintenanceAccessories Warranty PORTER-CABLE Limited ONE Year WarrantyCanadian PORTER-CABLE Delta Service Centers Michigan
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