Porter-Cable 3802 Brush Inspection and Replacement, Keep Tool Clean, Failure to Start

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BRUSH INSPECTION AND REPLACEMENT

A

C

B

Fig. 49

Fig. 50

CAUTION: BEFORE INSPECTING BRUSHES, DISCONNECT THE MACHINE FROM THE POWER SOURCE.

Brush life varies, depends on the load on the motor. Check the brushes after the first 50 hours of use of a new machine, or after a new set of brushes has been installed.

After the first check, examine them after about 10 hours of use, until replacement is necessary.

The brush holders (A) Fig. 49, are located on the motor housing opposite each other. Fig. 50, illustrates one of the brushes removed for inspection. When the carbon on either brush (B) is worn to 3/16" in length, or if either spring or shunt wire (C) is burned or damaged in any way, replace both brushes. If the brushes are found serviceable after removing, reinstall them in the same position.

KEEP TOOL CLEAN

Periodically blow out all air passages with dry compressed air. Clean all plastic parts with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.

CAUTION: WEAR SAFETY GLASSES WHILE USING COMPRESSED AIR.

FAILURE TO START

Should your tool fail to start, check to make sure the prongs on the cord plug are making good contact with the outlet. Also, check for blown fuses or open circuit breakers in the line.

SERVICE AND REPAIRS

All quality tools will eventually require servicing or replacement of parts due to wear from normal use. These operations should ONLY be performed by either an AUTHORIZED PORTER-CABLE SERVICE STATION or a PORTER-CABLE SERVICE CENTER. All repairs made by these agencies are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by anyone other than these agencies.

Should you have any questions about your tool, feel free to write us at any time. In any communication, please give all information shown on the nameplate of your tool (model number, type, serial number, etc.).

PORTER-CABLE LIMITED ONE YEAR WARRANTY

Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original purchase. We will repair or replace, at our option, any part or parts of the product and accessories covered under this warranty which, after examination, proves to be defective in workmanship or material during the warranty period. For repair or replacement, return the complete tool or accessory, transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station. Proof of purchase may be required. This warranty does not apply to repair or replacement required due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations.

ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF PURCHASE.

To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION, 4825 Highway 45 North, P.O. Box 2468, Jackson,

Tennessee 38302-2468; Attention: Product Service. THE FOREGOING OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.

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Contents Instruction Read and Follow ALL Instructions Important Safety InstructionsAttempt to Repair Power Cord Additional Safety Rules for Compound Miter SawsExtension Cord Selection Replacement PartsPower Connections MotorAssembly Moving Cuttinghead to the UP Position Attaching Extension Table and Fence Slide Moving Table to the 0 Degree CUT-OFF PositionSliding FIT Between Movable Table and Base Page Fastening Machine to Supporting Surface Attaching Dust BAGStarting and Stopping Machine Tightened if Necessary Locking Switch in the OFF PositionAdjusting Sliding FIT Between Movable Table and Base Rotating Table for Miter CuttingTable Hazard Area Adjusting Fence 90 Degrees to BladeTilting Cuttinghead for Bevel Cutting Attaching Optional Work ClampAdjusting Chip Deflector Adjusting Sliding FenceDisconnect the SAW from the Power Source Source Adjusting 0 and 45 Degree Bevel Positive StopsAdjusting Sliding FIT Between Trunnion and Bevel Bracket Disconnect the SAW from the PowerAdjusting Blade Guard Adjusting the Tension of Cuttinghead Return SpringAdjusting Sliding FIT Between Cuttinghead ARM and Trunnion Adjusting Downward Travel of SAW BladeWhile the Machine is Running Typical Operations and Helpful HintsAuxiliary Wood Fence Cutting AluminumConstructing Work Support Extensions Cutting Bowed MaterialCutting Crown Moulding Changing the Blade Disconnect Machine from the Power SourceFailure to Start Brush Inspection and ReplacementKeep Tool Clean Service and RepairsPage Delta Service Centers