Porter-Cable 3802 Important Safety Instructions, Read and Follow ALL Instructions

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IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS.

This tool was designed for certain applications.DO NOT modify or use it for any application other than for which it was designed. If you have any questions relative to its application do not use the tool until you have written Porter-Cable and we have advised you.

Technical Service Manager

Porter-Cable Corporation

4825 Highway 45 North

Jackson, TN 38305

WARNING: FAILURE TO FOLLOW THESE RULES

MAY RESULT IN SERIOUS PERSONAL INJURY.

1.FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitations as well as the specific hazards peculiar to it.

2.KEEP GUARDS IN PLACE and in working order.

3.GROUND ALL TOOLS. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong.

4.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.

5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

6.DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.

7.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.

8.MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.

9.DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.

10.USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

11.WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

12.ALWAYS USE SAFETY GLASSES. Wear safety glasses (must comply with ANSI Z87.1). Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.

13.SECURE WORK. Use clamps or a vise to hold work when practical.

14.DON’T OVERREACH. Keep proper footing and balance at all times.

15.MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

16.DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.

17.USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause hazards or risk of injury to persons.

18.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.

19.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

20.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Do not use tool if switch does not turn it on and off.

21.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

23.DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.

24.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.

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Contents Instruction Important Safety Instructions Read and Follow ALL InstructionsAdditional Safety Rules for Compound Miter Saws Attempt to Repair Power CordMotor Replacement PartsPower Connections Extension Cord SelectionAssembly Moving Cuttinghead to the UP Position Sliding FIT Between Movable Table and Base Moving Table to the 0 Degree CUT-OFF PositionAttaching Extension Table and Fence Slide Page Starting and Stopping Machine Attaching Dust BAGFastening Machine to Supporting Surface Rotating Table for Miter Cutting Locking Switch in the OFF PositionAdjusting Sliding FIT Between Movable Table and Base Tightened if NecessaryAdjusting Fence 90 Degrees to Blade Table Hazard AreaAttaching Optional Work Clamp Tilting Cuttinghead for Bevel CuttingDisconnect the SAW from the Power Source Adjusting Sliding FenceAdjusting Chip Deflector Disconnect the SAW from the Power Adjusting 0 and 45 Degree Bevel Positive StopsAdjusting Sliding FIT Between Trunnion and Bevel Bracket SourceAdjusting Downward Travel of SAW Blade Adjusting the Tension of Cuttinghead Return SpringAdjusting Sliding FIT Between Cuttinghead ARM and Trunnion Adjusting Blade GuardCutting Aluminum Typical Operations and Helpful HintsAuxiliary Wood Fence While the Machine is RunningCutting Bowed Material Constructing Work Support ExtensionsCutting Crown Moulding Disconnect Machine from the Power Source Changing the BladeService and Repairs Brush Inspection and ReplacementKeep Tool Clean Failure to StartPage Delta Service Centers