Powermatic 2415, 2013 operating instructions Troubleshooting Operational Problems

Page 29

Troubleshooting – Operational Problems

Trouble

Table tilt does not hold position under load.

Table will not tilt.

Table vibration while sawing.

Surface finish on workpiece is rough.

Saw blade cutting inaccurately. Cuts are not straight.

Blade can not be tensioned properly.

Blade forms cracks at base of teeth.

Probable Cause

Remedy

 

 

Locking lever is not tight.

Tighten locking lever (see page 15).

 

 

Trunnion locking mechanism is

Replace trunnion locking mechanism.

broken or worn.

 

 

 

Trunnion is not lubricated.

Lubricate trunnion.

 

 

Trunnion is jammed.

Disassemble and replace jammed

parts.

 

 

 

 

Position belt for correct speed (see

Incorrect blade speed.

page 21). Also use acceptable feed

rate for the material being worked

 

 

(page 28).

 

 

Drive belt is too slack.

Increase tension on drive belt. (see

page 20). Replace belt if worn.

 

 

 

Incorrect choice of saw blade pitch.

Check blade selection chart and use

correct blade (see page 28).

 

 

 

Saw dust or debris on band wheel. Or

Keep band wheels clean. Replace

tire is worn/damaged.

tires if necessary.

 

 

Support bearing(s) are worn.

Replace support bearings.

 

 

Saw blade speed is too low.

Increase speed.

 

 

Saw blade pitch is too coarse.

Change to finer pitch blade.

 

 

Worn blade teeth or damaged blade.

Replace blade.

 

 

Fence not parallel to blade.

Align fence properly (see page 11).

 

 

Incorrect adjustment of blade guides.

Adjust blade guides properly (see

pages 18 and 19).

 

 

 

Incorrect blade speed used.

Change to correct speed (see page

21).

 

 

 

Workpiece being fed too strongly.

Reduce feed force.

 

 

Upper blade guides not located close

Guides should be about 3/16” above

enough to workpiece.

workpiece (see page 22).

 

 

Incorrect choice of saw blade for that

Change to correct blade.

particular cutting operation.

 

 

 

Blade tension too light.

Increase tension (see page 16).

 

 

Tension springs are fatigued.

Replace tension springs (contact

 

service representative).

 

 

Teeth not suitable for particular job, or

Replace with proper blade for job.

are incorrectly set.

 

 

 

Blade thickness not suitable for band

Replace with proper thickness blade.

wheel diameter.

 

 

 

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Contents Copyright WMH Tool Group Vantage Drive Elgin, IllinoisRevision C 8/06 More Information Warranty and ServiceTable of Contents Electrical Connections Page Page Introduction Specifications Model 2415 shown Features and TerminologyUnpacking Contents of the Shipping ContainerInstalling Fence and Rails AssemblyPage Dust Collection Grounding InstructionsExtension cords Volt, Single Phase OperationVolt, Three Phase Operation Three-Phase Test Run Converting from 230 Volt to 460 Volt Three Phase OnlyTable Stop AdjustmentsTable Tilt Blade Tension Installing/Changing BladesBlade Tracking Upper Blade Guides and Upper Support Bearing Upper Blade Guide AssemblyLower Blade Guides and Lower Support Bearing Belt Tension Miter GaugeBelt Alignment Blade Speed AdjustmentOperating Controls Operation General ProcedureBrake Pedal RippingBlade Lead CrosscuttingResawing Blade Selection Shape WidthPitch Blade Breakage SetMaterial Band Wheel Replacement MaintenanceTire Replacement For Radius Cutting Blade Selection GuideTroubleshooting Operational Problems Trouble Verify machine is connected to power Troubleshooting Mechanical and Electrical ProblemsTrouble Probable Cause Remedy Replacement PartsParts List Saw Body Assembly 2013 Band Saw Parts List Saw Body Assembly 2415 Band Saw Saw Body Assembly 2013 Parts List Table Assembly 2013 Band Saw TS-0051061 2013-253TS-0270051 TS-0270061Parts List Table Assembly 2415 Band Saw Index No. Part No Description Size Qty Table Assembly 2013 Parts List Upper Wheel Base Assembly 2013 Band Saw Parts List Upper Wheel Base Assembly 2415 Band Saw Upper Wheel Base Assembly 2013 Parts List Lower Wheel Base Assembly 2013 Band Saw TS-081C032 2415-426RC Parts List Lower Wheel Base Assembly 2415 Band Saw2415-426 Index No. Part No Description Size Qty Lower Wheel Base Assembly 2013 Parts List Guide Bracket Assembly 2013 Band Saw 2013-567 Parts List Guide Bracket Assembly 2415 Band Saw Index No. Part No Description Size Qty Guide Bracket Assembly 2013 Page Page Electrical Connections 230 Volt, 3 Phase Models 2013 Electrical Connections 460 Volt, 3 Phase Models 2013 Page Page WMH Tool Group