Powermatic 2013, 2415 operating instructions Assembly, Installing Fence and Rails

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Assembly

Tools required for assembly:

Forklift or hoist with straps 10-12mm wrench (provided) 14mm wrench

(NOTE: A socket wrench set may speed assembly time)

Remove all crating and plastic from around the band saw. Remove any lag screws or holding straps which secure the band saw to the wood pallet.

Use a hoist or forklift with straps to lift the band saw from the pallet. (Do NOT place forks or straps directly under the band saw table to lift it.) Move the band saw to its permanent location, which should be dry and well lit, with enough space on all sides to handle long stock or perform routine maintenance on the machine. Make sure the floor is able to support the weight of the machine.

Areas of the Band Saw have been given a protective coating at the factory. This should be removed with a soft cloth moistened with kerosene or mineral spirits. Do not get solvents near plastic or rubber parts, and do not use an abrasive pad as it may scratch metal surfaces.

Installing Fence and Rails

1.Mount the front rail (A, Figure 1) to the saw table with two 5/16 x 1-1/4 hex cap screws, two 5/16 lock washers, and two 5/16 flat washers. Screws should be placed horizontally in approximately the center of the slot. Hand tighten the screws.

2.Mount the rear rail (B, Figure 1) to the table with two 1/4 x 5/8 hex cap screws, two 1/4 lock washers, and two 1/4 flat washers. Hand tighten the screws.

3.Push the front and rear rails upward (toward the table top) as far as they will go.

4.Tighten the two hex cap screws holding the front rail to the table, with a 12mm wrench. Tighten the two hex cap screws holding the rear rail to the table with a 10mm wrench.

5.Attach the guide rail (C, Figure 1) to the front rail with five 1/4 x 5/8 hex cap screws, five 1/4 lock washers, and five 1/4 flat washers. The scale on the guide rail should face toward the operator. Hand tighten the screws only.

Figure 1

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Contents Revision C 8/06 Vantage Drive Elgin, IllinoisCopyright WMH Tool Group Warranty and Service More InformationTable of Contents Electrical Connections Page Page Introduction Specifications Features and Terminology Model 2415 shownContents of the Shipping Container UnpackingAssembly Installing Fence and RailsPage Grounding Instructions Dust CollectionVolt, Three Phase Operation Volt, Single Phase OperationExtension cords Converting from 230 Volt to 460 Volt Three Phase Only Three-Phase Test RunTable Tilt AdjustmentsTable Stop Installing/Changing Blades Blade TensionBlade Tracking Upper Blade Guide Assembly Upper Blade Guides and Upper Support BearingLower Blade Guides and Lower Support Bearing Miter Gauge Belt TensionOperating Controls Blade Speed AdjustmentBelt Alignment Brake Pedal General ProcedureOperation RippingResawing CrosscuttingBlade Lead Blade Selection Pitch WidthShape Material SetBlade Breakage Tire Replacement MaintenanceBand Wheel Replacement Blade Selection Guide For Radius CuttingTroubleshooting Operational Problems Trouble Troubleshooting Mechanical and Electrical Problems Verify machine is connected to powerReplacement Parts Trouble Probable Cause RemedyParts List Saw Body Assembly 2013 Band Saw Parts List Saw Body Assembly 2415 Band Saw Saw Body Assembly 2013 Parts List Table Assembly 2013 Band Saw TS-0270051 2013-253TS-0051061 TS-0270061Parts List Table Assembly 2415 Band Saw Index No. Part No Description Size Qty Table Assembly 2013 Parts List Upper Wheel Base Assembly 2013 Band Saw Parts List Upper Wheel Base Assembly 2415 Band Saw Upper Wheel Base Assembly 2013 Parts List Lower Wheel Base Assembly 2013 Band Saw TS-081C032 2415-426 Parts List Lower Wheel Base Assembly 2415 Band Saw2415-426RC Index No. Part No Description Size Qty Lower Wheel Base Assembly 2013 Parts List Guide Bracket Assembly 2013 Band Saw 2013-567 Parts List Guide Bracket Assembly 2415 Band Saw Index No. Part No Description Size Qty Guide Bracket Assembly 2013 Page Page Electrical Connections 230 Volt, 3 Phase Models 2013 Electrical Connections 460 Volt, 3 Phase Models 2013 Page Page WMH Tool Group