Powermatic Official Manual for PM1500: Assembly and Setup Guide

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Read and understand all instructions before attempting assembly or operation of band saw. Failure to comply may cause serious injury.

7.0Setup and assembly

7.1Unpacking

1.Remove all contents from shipping carton. Do not discard any shipping material until band saw is assembled and running satisfactorily.

2.Inspect contents for shipping damage. Report any damage immediately to your distributor and shipping agent.

3.Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor.

Note: Some parts may have come pre-assembled to the saw.

7.2Shipping contents

Carton contents (see Figure 3): 1 Band saw (not shown)

1Fence assembly with aluminum fence plate

1Miter gauge

1Resaw pin and handle

1Owner’s manual (not shown)

1Warranty card (not shown)

Tools required for set up and assembly:

Hoist or forklift, with straps Machinist square

Figure 3

7.3Location

Remove all crating and plastic from around machine. Remove any screws or straps holding band saw to shipping pallet.

Exercise care when removing machine from shipping pallet.

Use a hoist or forklift with straps to remove band saw from pallet. The straps used should have a minimum 500-lb. lifting capacity. Do NOT place forks or straps directly beneath table or against handles or levers – use the lifting eye atop the band saw.

Move band saw to its permanent location, which should be dry and well lit, with a level floor and enough space on all sides to handle long stock or perform routine maintenance on the machine. Make sure floor is able to support weight of machine. If desired, band saw can be secured to floor using lag screws (not provided) through the four holes in base. See Figure 2 for hole spacing.

Exposed metal surfaces, such as table surface and blade guides, have been given a protective coating at the factory. This coating should be removed with a soft cloth moistened with solvent. Do not get solvents near plastic or rubber parts; and do not use an abrasive pad as it may scratch exposed surfaces.

The handle on the front handwheel may be in reverse position for shipping. Reinstall it in proper position on the handwheel. Use a wrench on the flat to tighten it to the handwheel.

7.4Dust Collection

The use of a dust collection system is strongly recommended for this band saw. It will help keep the shop clean, as well as reduce potential health hazards caused by inhalation of wood dust. The collector should have a capacity sufficient for this size machine – 400 CFM is recommended. Powermatic has a line of dust collection systems available; see your dealer or visit our website listed on the cover.

Connect the hoses of your dust collection system to the saw’s dust ports (4” outside diameter). Secure tightly with hose clamps (not provided).

7.5Electrical Connections

Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

The band saw is factory wired for 230 volts. It is recommended that the band saw be connected to a grounded and dedicated 20 amp circuit with a 20 amp circuit breaker or time delay fuse. Local codes take precedence over recommendations.

7.6Grounding Instructions

1. All grounded, cord-connected tools:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having

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Contents Inch Woodworking Band Saw Warranty and Service Warranty PeriodTable of contents Page Safety warnings About this manual Features and Terminology Specifications PM1500Base Hole Centers PM1500 Band Saw Setup and assembly Extension Cords AdjustmentsFence assembly Fence plateSetting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Setting Fence Parallel to Blade Fence Locking TightnessTable Tilt Installing/Changing Blades90 Table Stop Blade Tension Blade Tracking Upper Blade GuidesUpper Thrust Bearing Lower Blade GuidesGuide Post Parallelism Guide PostResaw Pin Drive Belt Replacement and Tensioning Miter GaugeBrushes Operating ControlsStart/Stop Operation Safety KeyGeneral Procedure Brake PedalResawing RippingCrosscutting Blade LeadMaintenance Lubrication PointsBlade Selection WidthSet Blade Selection Guide For Radius CuttingTroubleshooting the PM1500 Band Saw Operational ProblemsSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Complete Machine with Accessories Parts List Index No Description Size QtyJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Lower Wheel Assembly Exploded View Upper Wheel Assembly Exploded ViewUpper Wheel Assembly Parts List Lower Wheel Assembly Parts ListTrunnion Support Bracket Assembly Exploded View Trunnion Support Bracket Assembly Parts ListGuide Bar Bracket Assembly Exploded View Guide Bar Bracket Assembly Parts ListUpper Blade Guide Assembly Exploded View Upper Blade Guide Assembly Parts ListLower Blade Guide Assembly Exploded View Lower Blade Guide Assembly Parts ListFence Assembly Exploded View Fence Assembly Parts List30x60mm Miter Gauge Assembly Exploded View Miter Gauge Assembly Parts ListElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee