Powermatic PM1500 operating instructions About this manual

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wrenches are removed from the machine before turning it on.

25.Keep safety guards in place at all times when machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.

26.Check damaged parts. Before further use of machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

27.Keep floor around machine clean and free of scrap material, oil and grease.

28.Keep visitors a safe distance from work area. Keep children away.

29.Make your workshop child proof with padlocks, master switches or by removing starter keys.

30.Give your work undivided attention. Looking around, carrying on a conversation and “horse- play” are careless acts that can result in serious injury.

31.Maintain a balanced stance at all times so that you do not fall into blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

32.Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

33.Use recommended accessories; improper accessories may be hazardous.

34.Maintain tools with care. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

35.Turn off machine before cleaning. Use a brush or compressed air to remove chips or debris — not your hands.

36.Do not stand on machine. Serious injury could occur if machine tips over.

37.Never leave machine running unattended. Turn power off and do not leave band saw until blade comes to a complete stop.

38.Remove loose items and unnecessary work pieces from area before starting machine.

39.Keep hands out of line of saw blade.

40.Don’t use in dangerous environment. Do not expose machine to rain or use in wet or damp locations. Keep work area well lighted.

41.Remove safety key from switch whenever band saw is turned “OFF”, and keep safety key out of reach of unauthorized persons or children.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even death.

4.0About this manual

This manual is provided by Powermatic covering the safe operation and maintenance procedures for a Powermatic model PM1500 Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.

This manual is not intended to be an exhaustive guide to band saw operational methods, use of jigs or after- market accessories, choice of stock, etc. Additional knowledge can be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury!

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Contents Inch Woodworking Band Saw Warranty and Service Warranty PeriodTable of contents Page Safety warnings About this manual Features and Terminology Specifications PM1500Base Hole Centers PM1500 Band Saw Setup and assembly Extension Cords AdjustmentsFence assembly Fence plateSetting Cursor Zero Position Setting Table Parallel to BladeFence to Table Clearance Setting Fence Parallel to Blade Fence Locking TightnessInstalling/Changing Blades Table Tilt90 Table Stop Blade Tension Blade Tracking Upper Blade GuidesUpper Thrust Bearing Lower Blade GuidesGuide Post Guide Post ParallelismResaw Pin Drive Belt Replacement and Tensioning Miter GaugeOperating Controls BrushesStart/Stop Operation Safety KeyGeneral Procedure Brake PedalResawing RippingCrosscutting Blade LeadMaintenance Lubrication PointsBlade Selection WidthSet Blade Selection Guide For Radius CuttingTroubleshooting the PM1500 Band Saw Operational ProblemsSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Complete Machine with Accessories Parts List Index No Description Size QtyJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Lower Wheel Assembly Exploded View Upper Wheel Assembly Exploded ViewUpper Wheel Assembly Parts List Lower Wheel Assembly Parts ListTrunnion Support Bracket Assembly Exploded View Trunnion Support Bracket Assembly Parts ListGuide Bar Bracket Assembly Exploded View Guide Bar Bracket Assembly Parts ListUpper Blade Guide Assembly Exploded View Upper Blade Guide Assembly Parts ListLower Blade Guide Assembly Exploded View Lower Blade Guide Assembly Parts ListFence Assembly Exploded View Fence Assembly Parts List30x60mm Miter Gauge Assembly Exploded View Miter Gauge Assembly Parts ListElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee