Powermatic PM1500 operating instructions Table of contents

Page 3

2.0Table of contents

Section

Page

1.0 Warranty and Service

2

2.0

Table of contents

3

3.0

Safety warnings

5

4.0

About this manual

6

5.0 Features and Terminology

7

6.0

Specifications

8

6.1

Base Hole Centers (PM1500 Band Saw)

9

7.0 Setup and assembly

10

7.1

Unpacking

10

7.2

Shipping contents

10

7.3

Location

10

7.4

Dust Collection

10

7.5

Electrical Connections

10

7.6

Grounding Instructions

10

7.7

Extension Cords

11

8.0

Adjustments

11

8.1

Fence assembly

11

8.2

Fence plate

11

8.3

Fence to Table Clearance

12

8.4

Setting Cursor (Zero) Position

12

8.5

Setting Table Parallel to Blade

12

8.6

Setting Fence Parallel to Blade

13

8.7

Fence Locking Tightness

13

8.8

Table Tilt

14

8.9

90° Table Stop

14

8.10

Installing/Changing Blades

14

8.11

Blade Tension

15

8.12

Blade Tracking

16

8.13

Upper Blade Guides

16

8.14

Upper Thrust Bearing

17

8.15

Lower Blade Guides

17

8.16

Guide Post

18

8.17

Guide Post Parallelism

18

8.18

Resaw Pin

18

8.19

Miter Gauge

19

8.20

Drive Belt Replacement and Tensioning

19

8.21

Brushes

20

9.0

Operating Controls

20

9.1

Start/Stop

20

9.2

Safety Key

21

9.3

Brake Pedal

21

10.0

Operation

21

10.1

General Procedure

21

10.2

Ripping

22

10.3

Crosscutting

22

10.4

Resawing

22

10.5

Blade Lead

22

11.0 Maintenance

23

11.1

Lubrication Points

23

12.0

Blade Selection

24

13.0

Blade Selection Guide

26

14.0 Troubleshooting the PM1500 Band Saw

27

14.1

Operational Problems

27

14.2

Mechanical and Electrical Problems

29

15.0 Replacement Parts

30

15.1.1 Complete Machine with Accessories – Exploded View

31

15.1.2 Complete Machine with Accessories – Parts List

33

15.2.1 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Exploded View

36

15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List

36

3

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Contents Inch Woodworking Band Saw Warranty Period Warranty and ServiceTable of contents Page Safety warnings About this manual Features and Terminology PM1500 SpecificationsBase Hole Centers PM1500 Band Saw Setup and assembly Fence plate AdjustmentsFence assembly Extension CordsSetting Cursor Zero Position Setting Table Parallel to BladeFence to Table Clearance Fence Locking Tightness Setting Fence Parallel to BladeInstalling/Changing Blades Table Tilt90 Table Stop Blade Tension Upper Blade Guides Blade TrackingLower Blade Guides Upper Thrust BearingGuide Post Guide Post ParallelismResaw Pin Miter Gauge Drive Belt Replacement and TensioningOperating Controls BrushesStart/Stop Brake Pedal Safety KeyGeneral Procedure OperationBlade Lead RippingCrosscutting ResawingLubrication Points MaintenanceWidth Blade SelectionSet For Radius Cutting Blade Selection GuideOperational Problems Troubleshooting the PM1500 Band SawSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Index No Description Size Qty Complete Machine with Accessories Parts ListJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Lower Wheel Assembly Parts List Upper Wheel Assembly Exploded ViewUpper Wheel Assembly Parts List Lower Wheel Assembly Exploded ViewTrunnion Support Bracket Assembly Parts List Trunnion Support Bracket Assembly Exploded ViewGuide Bar Bracket Assembly Parts List Guide Bar Bracket Assembly Exploded ViewUpper Blade Guide Assembly Parts List Upper Blade Guide Assembly Exploded ViewLower Blade Guide Assembly Parts List Lower Blade Guide Assembly Exploded ViewFence Assembly Parts List Fence Assembly Exploded View30x60mm Miter Gauge Assembly Parts List Miter Gauge Assembly Exploded ViewElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee