Powermatic PM1500 operating instructions Sect

Page 28

Trouble

Cracks on back edge of blade.

Blade breaks prematurely.

Blade breaks close to weld.

Premature dulling of saw teeth.

Probable Cause

 

Remedy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade sharpened

incorrectly, becomes

Sharpen blade properly or replace.

overheated.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Band wheels have become misaligned.

Contact service representative.

 

 

 

 

 

Workpiece being fed too quickly.

Reduce feed speed to lessen strain on

blade.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Eliminate welded part, and re-weld

Welding on blade not perfectly aligned.

properly; or acquire a new blade. Round

 

 

the back edge of a new blade.

 

 

 

 

 

 

 

 

Thrust bearing

is worn; caused by

Replace

thrust

bearing.

Adjust new

bearing according to instructions (sect.

constant contact with back of blade.

8.14).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed force too great.

Reduce feed force.

 

 

 

 

 

 

 

Blade pitch too coarse.

Refer to blade selection chart; use finer

pitch blade.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guide bearings not properly supporting

Check

guide

bearings

for

 

correct

position

and

signs of

wear. Adjust or

blade.

 

 

replace as needed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade tensioned too tightly.

Reduce tension.

 

 

 

 

 

 

 

 

 

 

 

 

Blade overheated during welding.

Have

blade

annealed,

or

eliminate

brittle part and weld correctly.

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade cooled too rapidly after welding.

Have

blade

annealed,

or

eliminate

brittle part and weld correctly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade pitch too fine.

Refer

to

blade

selection

chart

(sect.

13.0). Use blade with coarser pitch.

 

 

 

 

 

 

 

 

Feed pressure too light.

Increase feed pressure.

 

 

 

 

 

 

Cutting rate too low.

Increase feed pressure and cutting rate.

 

 

 

 

 

 

Incorrect choice of blade.

Re-examine

material.

Select

proper

blade from chart (sect. 13.0).

 

 

 

 

 

 

 

 

Chipped tooth or foreign object lodged

Stop saw and remove lodged particle.

in cut.

 

Replace blade if damaged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

Image 28
Contents Inch Woodworking Band Saw Warranty and Service Warranty PeriodTable of contents Page Safety warnings About this manual Features and Terminology Specifications PM1500Base Hole Centers PM1500 Band Saw Setup and assembly Adjustments Fence assemblyExtension Cords Fence plateSetting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Setting Fence Parallel to Blade Fence Locking TightnessTable Tilt Installing/Changing Blades90 Table Stop Blade Tension Blade Tracking Upper Blade GuidesUpper Thrust Bearing Lower Blade GuidesGuide Post Parallelism Guide PostResaw Pin Drive Belt Replacement and Tensioning Miter GaugeBrushes Operating ControlsStart/Stop Safety Key General ProcedureOperation Brake PedalRipping CrosscuttingResawing Blade LeadMaintenance Lubrication PointsBlade Selection WidthSet Blade Selection Guide For Radius CuttingTroubleshooting the PM1500 Band Saw Operational ProblemsSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Complete Machine with Accessories Parts List Index No Description Size QtyJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Upper Wheel Assembly Exploded View Upper Wheel Assembly Parts ListLower Wheel Assembly Exploded View Lower Wheel Assembly Parts ListTrunnion Support Bracket Assembly Exploded View Trunnion Support Bracket Assembly Parts ListGuide Bar Bracket Assembly Exploded View Guide Bar Bracket Assembly Parts ListUpper Blade Guide Assembly Exploded View Upper Blade Guide Assembly Parts ListLower Blade Guide Assembly Exploded View Lower Blade Guide Assembly Parts ListFence Assembly Exploded View Fence Assembly Parts List30x60mm Miter Gauge Assembly Exploded View Miter Gauge Assembly Parts ListElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee