Powermatic PM1500 operating instructions Miter Gauge, Drive Belt Replacement and Tensioning

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See section 10.4 for further information about using resaw pin.

8.19Miter Gauge

Refer to Figures 31 and 32.

A miter gauge is provided for crosscutting operations. Install miter gauge by sliding end of miter gauge bar into table T-slot.

The miter gauge should fit snugly within miter slot while still sliding easily. The miter gauge bar has two slots, each with a set screw (Figure 31). Rotate one or both of these set screws with a 4mm hex key as needed, to eliminate any play between miter gauge bar and miter slot.

Figure 31

If table/miter slot is square to blade (see section 8.5) the miter gauge will also be square to blade. Before operating, however, the 90° setting of miter gauge should be checked in relation to blade, as follows.

1.Place a square against miter gauge face, and against flat of blade, as shown in Figure 32. (Place square against flat of blade, not against the teeth which are set wider than the blade body). A wide blade is preferred for this procedure.

Figure 32

2.Flip 90° stop plate (C) out of the way, and loosen handle (A). Shift miter gauge body until it is flush with square, then re-tighten handle

(A).

3.Flip stop plate (C) back down, and loosen 90° stop hex nut. Adjust screw until it contacts 90° stop plate.

4.Re-tighten hex nut.

5.Loosen set screw at base of pointer (B) and shift pointer so that it lines up with 90° mark on scale.

6.Re-tighten set screw.

7.The 45° stops can be checked in similar fashion, using an angle gauge similar to that shown in Figure 32.

To adjust miter gauge angle for operations:

1.Loosen handle (A).

2.Rotate gauge body until pointer (B) lines up with desired angle on scale. You may have to pivot 90° stop plate (C) out of the way to allow the body to rotate.

3.Tighten handle (A).

4.There are three stops: at 90°, and 45° left and right. Each of these can be adjusted by loosening hex nut (D) and turning screw (E) as needed. Re-tighten hex nut (D) when adjustment is finished.

8.20Drive Belt Replacement and Tensioning

The drive belt and pulleys are properly adjusted at the factory. However, belt tension should be occasionally checked when the band saw is new, as a new belt may stretch slightly during the breaking-in process.

If belt becomes worn, cracked, frayed or glazed, it should be replaced as follows:

Refer to Figures 33 and 34.

1.Disconnect machine from power source.

2.Open upper and lower doors and remove blade.

3.Remove screw (F, Figure 33) from lower wheel shaft with a 6mm hex key, and remove lower wheel.

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Contents Inch Woodworking Band Saw Warranty Period Warranty and ServiceTable of contents Page Safety warnings About this manual Features and Terminology PM1500 SpecificationsBase Hole Centers PM1500 Band Saw Setup and assembly Fence plate AdjustmentsFence assembly Extension CordsSetting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Fence Locking Tightness Setting Fence Parallel to BladeTable Tilt Installing/Changing Blades90 Table Stop Blade Tension Upper Blade Guides Blade TrackingLower Blade Guides Upper Thrust BearingGuide Post Parallelism Guide PostResaw Pin Miter Gauge Drive Belt Replacement and TensioningBrushes Operating ControlsStart/Stop Brake Pedal Safety KeyGeneral Procedure OperationBlade Lead RippingCrosscutting ResawingLubrication Points MaintenanceWidth Blade SelectionSet For Radius Cutting Blade Selection GuideOperational Problems Troubleshooting the PM1500 Band SawSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Index No Description Size Qty Complete Machine with Accessories Parts ListJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Lower Wheel Assembly Parts List Upper Wheel Assembly Exploded ViewUpper Wheel Assembly Parts List Lower Wheel Assembly Exploded ViewTrunnion Support Bracket Assembly Parts List Trunnion Support Bracket Assembly Exploded ViewGuide Bar Bracket Assembly Parts List Guide Bar Bracket Assembly Exploded ViewUpper Blade Guide Assembly Parts List Upper Blade Guide Assembly Exploded ViewLower Blade Guide Assembly Parts List Lower Blade Guide Assembly Exploded ViewFence Assembly Parts List Fence Assembly Exploded View30x60mm Miter Gauge Assembly Parts List Miter Gauge Assembly Exploded ViewElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee