Powermatic PM1500 operating instructions Blade Tracking, Upper Blade Guides

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8.12Blade Tracking

Refer to Figures 21 and 22.

After proper tensioning, the blade must be tracked. “Tracking” refers to position of blade on the wheels while machine is in operation. Tracking should be checked periodically, and is mandatory after every blade change. Blade tracking is done by hand with machine disconnected from power.

1.Disconnect machine from power source.

2.Blade must be correctly tensioned (section 8.11).

3.Make sure blade guides and other parts of machine will not interfere with blade movement. Lower guide post until you can see blade through tracking window (C).

Figure 21

4.Set quick tension lever initially to “Partial Tension-Idle/Tracking” position, as shown in Figure 21.

5.Open upper door to expose wheel.

6.Rotate wheel by hand, observing position of blade through tracking window. As you rotate wheel, move lever to “Full Tension” position. The blade should continue to ride upon center of tire (Figure 22).

Figure 22

7.If blade tends to move toward edge of wheel, set lever to “Partial Tension-Idle/Tracking.”

8.Loosen lock handle (D, Figure 21) and slightly rotate tracking knob (E) with your right hand while continuing to rotate wheel with your left. Observe blade through tracking window. Rotating knob clockwise will cause blade to move toward rear edge of wheel. Rotating knob counterclockwise will cause blade to move toward front edge of wheel.

IMPORTANT: This adjustment is sensitive; perform in small increments and give blade time to react to changes.

9.When blade is tracking in center of wheel, re- tighten lock handle (D), and close upper door.

10.Move tension lever to “Full Tension” position, and connect band saw to power. Turn it on for a brief time to observe the blade in action through tracking window.

11.If further adjustments are needed, disconnect from power and repeat above procedure.

NOTE: An interlock switch in the upper housing prevents operation of saw unless tension lever is in full tension position.

8.13Upper Blade Guides

The bearing guides should be set so that contact between blade and guides will occur only when blade is under pressure from a workpiece. To adjust upper bearing guides for proper blade control, proceed as follows.

Refer to Figures 23 through 24.

1.Disconnect machine from power source.

2.Blade must already be tensioned and tracking correctly. Place quick tension lever in “Full Tension” position.

3.Lower guide post until upper guide bearings are a few inches off the table. (The reason for this will be evident later in section 8.17)

4.Loosen lock knob (F, Figure 23).

Figure 23

5.Slide entire guide bracket until front of guide bearings are about 0.015” (1/64”) behind the

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Contents Inch Woodworking Band Saw Warranty and Service Warranty PeriodTable of contents Page Safety warnings About this manual Features and Terminology Specifications PM1500Base Hole Centers PM1500 Band Saw Setup and assembly Adjustments Fence assemblyExtension Cords Fence plateSetting Table Parallel to Blade Setting Cursor Zero PositionFence to Table Clearance Setting Fence Parallel to Blade Fence Locking TightnessTable Tilt Installing/Changing Blades90 Table Stop Blade Tension Blade Tracking Upper Blade GuidesUpper Thrust Bearing Lower Blade GuidesGuide Post Parallelism Guide PostResaw Pin Drive Belt Replacement and Tensioning Miter GaugeBrushes Operating ControlsStart/Stop Safety Key General ProcedureOperation Brake PedalRipping CrosscuttingResawing Blade LeadMaintenance Lubrication PointsBlade Selection WidthSet Blade Selection Guide For Radius CuttingTroubleshooting the PM1500 Band Saw Operational ProblemsSect Mechanical and Electrical Problems Replacement Parts Complete Machine with Accessories Exploded View Page Complete Machine with Accessories Parts List Index No Description Size QtyJMS12SCMS-81 9mmx10mm Part Assembly No. PM1500-010 Upper Wheel Assembly Exploded View Upper Wheel Assembly Parts ListLower Wheel Assembly Exploded View Lower Wheel Assembly Parts ListTrunnion Support Bracket Assembly Exploded View Trunnion Support Bracket Assembly Parts ListGuide Bar Bracket Assembly Exploded View Guide Bar Bracket Assembly Parts ListUpper Blade Guide Assembly Exploded View Upper Blade Guide Assembly Parts ListLower Blade Guide Assembly Exploded View Lower Blade Guide Assembly Parts ListFence Assembly Exploded View Fence Assembly Parts List30x60mm Miter Gauge Assembly Exploded View Miter Gauge Assembly Parts ListElectrical Connections 3HP 1PH This page intentionally left blank This page intentionally left blank New Sanford Road LaVergne, Tennessee