Multiquip GLW-180H operation manual Before Starting, Warm up, Operation, Stopping the Engine

Page 17

GLW-180H — GENERATOR OPERATING INSTRUCTIONS

Before Starting

1.Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to starting the engine.

2.Never start the engine with the main circuit breaker “ON”.

3.Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.

4.When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified SC, SD or SE. (See Table 3 on page 15)

CAUTION:

zNEVER start the engine when the oil level is below the lower mark on the dipstick.

zCheck the fuel level on the fuel GLWuge. When fuel is low, fill the fuel tank with clean fresh unleaded automotive GLWsoline.

zIf GLWsoline spillage occurs, completely

Starting

wipe up the spilled GLWsoline.

1.Place the idle control switch in the “ON” (up) position.

2.Close the choke. Adjust the opening of the choke valve according to operating conditions. When the engine is warm or the air temperature is high, close the choke valve halfway or open it all the way.

3.Confirm that the main circuit breaker on the generator control box is “OFF”.

4.Set the operation switch to the “ON” position and grasp the starting rope and slowly pull it out. The resistance becomes hardest at a certain position, corresponding to the compression point. Rewind the rope a little from that point and pull out sharply.

5.If the engine fails to start, repeat the procedure.

CAUTION:

zDO NOT pull the starter rope all the way to the end.

zDO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.

Warm up

1.When the engine starts, open the choke slowly.

2.Run the engine at low speed for 3 minutes without load until the engine warms up.

3.Turn the idle control switch to the "OFF" (down) position and check the voltage by referring to the voltmeter on the control box.

CAUTION:

DO NOT change the engine speed control lever which has been set at the factory prior to shipping.

1.Check the generator for abnormal noise and smells.Then connect the load to the receptacles of the generator.

2.Switch the main circuit breaker to the “ON” position and turn the idle control switch to the “ON” (down) position for normal (load) engine operation.

Operation

Check the voltage by referring to the voltmeter on the control box. When the voltmeter indicates 120 volts, 120 volts from the 120V receptacles and 240 volts from the 240V receptacle can be obtained at the same time. Refer to Figure 1, Controls and Indicators, item 4 on page 10.

Stopping the Engine

CAUTION:

NEVER stop the engine suddenly while running at high speeds.

1.Remove the load from the generator. Place the circuit breaker in the “OFF” position. Refer to Figure 1, item 5 on page 10. Run the engine (no-load) with the idle control switch set to the ON position for three to five minutes, then stop the engine.

2.Turn the START/STOP switch to the “STOP” position.

3.Never stop the engine suddenly while running at high speed.

4.Close the fuel cock.

GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 17

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Contents Multiquip California Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresEmergencies Maintenance SafetyRules for Safe Operation Machine Safety Decals Operation and Safety DecalsEffects of Altitude and Heat GLW-180H SpecificationsGLW-180H General Information Idle Control SwitchGenerator/Welder Control BoxGLW-180H Controls and Indicators AC Power Range Current Regulator SwitchGenerator Grounding Outdoor InstallationIndoor Installation Grounding GLW-180H InstallationLoad GLW-180H PRE-SETUPFuel Lubrication OilGLW-180H Load Application Single Phase LoadStarting Before StartingWarm up OperationIncorrect Welding Cables and PolaritiesWelding Welding CablesDuty Cycle GLW-180H Maintenance Generator Storage GLW-180H Preparation for Long -TERM StorageGLW-180H -WIRING Diagram GENERATOR/ Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Generator GLW-180H -TROUBLESHOOTING Generator Page Items Found In the Items Number Column GLW-180H Explanation of Code in Remarks ColumnTo 5 Units GLW-180H Suggested Spare PartsGLW-180H Generator Assy Part Name QTY GLW-180H Control BOX Control BOX GLW-180H Control BOX Assy Part Name QTY Remarks GLW-180H Pipe Frame Assy Pipe Frame GLW-180H Muffler Assy Bracket GLW-180H Nameplate Assy See Decal Illustrations on Honda GX340K1 Engine Cylinder Head GUIDE, IN. Valve Over Size Honda GX340K1 Engine Recoil Starter Starter ASSY, Recoil Honda GX340K1 Engine FAN Cover Cover COMP., FAN Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push Honda GX340K1 Engine PISTON/RINGS Ring SET, Piston STD Honda GX340K1 Engine AIR Cleaner Tube Breather Honda GX340K1 Engine Cylinder Barrel Barrel ASSY., Cylinder Honda GX340K1 Engine Cylinder Barrel Assy 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR Assy Part Name QTY Remarks Honda GX340K1 Engine FLYWHEEL/FAN Assy FAN, Cooling Honda GX340K1 Engine Coil Assy Coil ASSY., Ignition Honda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer Honda GX340K1 Engine Electric Starter Assy Contactor Assy Honda GX340K1 Engine Governor Controls Assy ARM, Governor Honda GX340K1 Engine Carburetor Assy Glwsket SET Honda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy SCREEN, Fuel Strainer Terms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC