Multiquip GLW-180H operation manual Rules for Safe Operation, Emergencies, Maintenance Safety

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CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the GLW-180H Generator/Welder:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

This generator is a source of potentially LETHAL high voltage. Never permit unqualified personnel-especially children to operate the generator.

Always refuel in a well-ventilated area, away from sparks and open flames.

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

This generator is equipped with a ground terminal for your protection. Always complete the grounding path from the generator to an external grounding source.

NEVER operate this generator, or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. Electrical shock could occur causing severe bodily harm or even death.

Keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, leading to bodily harm or even death.

This generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator and may cause injury to people.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator.

RULES FOR SAFE OPERATION

Provide adequate ventilation when operating the generator. DO NOT operate the generator in any enclosed or narrow space.The generator's GLWsoline engine gives off DEADLY carbon monoxide GLWs.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Always make sure that the generator is secure on level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.

When using a concrete vibrator or a similar device that is immersed in a water based solution, make sure the device is equipped with short circuit protection.

Always use rubber boots and gloves when operating a concrete vibrator or similar device.

Use adequate size connecting cable for extension.

Maintain electrical cords in good condition and frequently replace the entire cable of the concrete vibrator with a new one.

HighTemperatures – Allow the machine and engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

Emergencies

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

Always allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly.Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source

PAGE 6 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)

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Contents Multiquip California Heres HOW to GET Help Table of Contents Parts Ordering Procedures UPS Ground Service at no charge for freightMaintenance Safety Rules for Safe OperationEmergencies Operation and Safety Decals Machine Safety DecalsGLW-180H Specifications Effects of Altitude and HeatGenerator/Welder Idle Control SwitchGLW-180H General Information Control BoxGLW-180H Controls and Indicators Current Regulator Switch AC Power RangeOutdoor Installation Indoor InstallationGenerator Grounding GLW-180H Installation GroundingGLW-180H PRE-SETUP LoadLubrication Oil FuelSingle Phase Load GLW-180H Load ApplicationWarm up Before StartingStarting OperationWelding Cables and Polarities IncorrectWelding Cables Duty CycleWelding GLW-180H Maintenance GLW-180H Preparation for Long -TERM Storage Generator StorageGLW-180H -WIRING Diagram GENERATOR/ Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Generator GLW-180H -TROUBLESHOOTING Generator Page GLW-180H Explanation of Code in Remarks Column Items Found In the Items Number ColumnGLW-180H Suggested Spare Parts To 5 UnitsGLW-180H Generator Assy Part Name QTY GLW-180H Control BOX Control BOX GLW-180H Control BOX Assy Part Name QTY Remarks GLW-180H Pipe Frame Assy Pipe Frame GLW-180H Muffler Assy Bracket GLW-180H Nameplate Assy See Decal Illustrations on Honda GX340K1 Engine Cylinder Head GUIDE, IN. Valve Over Size Honda GX340K1 Engine Recoil Starter Starter ASSY, Recoil Honda GX340K1 Engine FAN Cover Cover COMP., FAN Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push Honda GX340K1 Engine PISTON/RINGS Ring SET, Piston STD Honda GX340K1 Engine AIR Cleaner Tube Breather Honda GX340K1 Engine Cylinder Barrel Barrel ASSY., Cylinder Honda GX340K1 Engine Cylinder Barrel Assy 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR Assy Part Name QTY Remarks Honda GX340K1 Engine FLYWHEEL/FAN Assy FAN, Cooling Honda GX340K1 Engine Coil Assy Coil ASSY., Ignition Honda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer Honda GX340K1 Engine Electric Starter Assy Contactor Assy Honda GX340K1 Engine Governor Controls Assy ARM, Governor Honda GX340K1 Engine Carburetor Assy Glwsket SET Honda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy SCREEN, Fuel Strainer Terms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC