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The Eltron Company
Comprehensive Guide to Eltron P310 Maintenance and Troubleshooting
Models:
P310
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Troubleshooting
Install
Printer Module Block Diagram
Controls and Indicators
Cable Wiring
Maintenance
Interface Diagnostic Flow
Print Head Connectors
Print Head Assembly Removal
Card Gate Adjustment
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P310
Maintenance Manual
C
A R D
P
R I N T E R
P
R O D U C T S
Manual No.
980264-001
Rev. B
©2001 Zebra Technologies Corporation
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Contents
P310 Maintenance Manual
Page
Foreword
Return Materials Authorization
Technical Support
Copyright Notice
FCC Notice
Trademarks
CSA Notice
Table of Contents
Troubleshooting
Table of Figures
Viii
Printer Description
Chapter General Description
Major Elements Card Feeder
Options
Printer
Cleaning Roller
Smart Card Docking Option
Magnetic Stripe Encoder Option
About this Manual
Chapter
Preparing a STATIC-SAFE Work Area
Packaging Considerations
Environmental and Shock Protection
Installation and Operation
Unpacking
Installation
Card Input Cartridge Installation
Tape and Packing Card Input Hopper Installation
Cleaning Roller Installation
Card Output Hopper Cleaning Roller Cartridge Preparation
Shows removal of the tape protecting the tacky surface
Cleaning Roller Tape Removal
Attaching Cables
Location Concerns
USB Concerns
10. Cable Wiring
Parallel an Serial Cable Diagrams
Operation
Controls and Indicators
12. Print and Lamination Head Latch and Release Levers
Print Head Release and Latch Levers
Ribbon Loading
13. Ribbon Installation
14. Card Gate Adjustment
Card Gate Adjustment
15. Card Cartridge Loading
Loading Card Input Hopper
16. Cleaning Card Installation
Starting the Cleaning Cycle
Color Fundamentals
Chapter Theory of Operation
Chapter
Chapter
Chapter
Region Black Body Temperature
Chapter
Printing
Card Path Elements
Card Path Elements
Circuit Descriptions
Printer Module Block Diagram
Print Head Circuitry
CTN
Motor Control Circuitry
SD0
Status Circuitry
Efilm
Serial and Parallel Port Circuitry
EXT2 EXT3
USB Port Circuitry
USB Port Circuitry Optional
Magnetic Stripe Encoder Elements
Magnetic Stripe Encoder Circuitry Option
Smart Card Circuitry Option
Smart Card Circuitry
Operator Panel Circuitry
10. Operator Panel Circuitry Power Regulator Circuitry
Chapter Troubleshooting
Problems Duplicated by a Test Print
Diagnosing Basic Printer Problems
Adjustment Replace Or Cleaning Ment
Interface Diagnostic Flow
Diagnosing Computer Interface Problems
Chapter Replacement Procedures
Item No Tool Description
Required Tools
Rear Case Removal
Part Replacements
Front Case Removal
Bottom Plate Removal
Bottom Plate and Power Supply
Power Supply Replacement
Card Feeder Rear
Card Feeder Part Removals
Print Head Upper Fasteners
Print Head Replacement
Print Head Ground Lug
Print Head Assembly Removal
Print Head Connectors
10. Properly Positioned Print Head
Fan Removal
11. Fan Replacement
12. Ribbon Sensor Removal
Ribbon Sensor Removal
13. Front Belts
Front Belt Removals
14. CPU and Encoder Boards
CPU and Encoder Board Replacements
15. Rear Plate Removals
Rear Plate Removal
16. Daughter Board
Daughter Board Removal
17. Flag and Head Latch Sensor Board
Flag and Head Latch Sensor Board Replacement
18. Rear Belts and O-Ring
Rear Belt and O-Ring Removal
19. Smart Card PWB
Smart Card Interface Board Replacement Option
20. Smart Card Solenoid Removal
21. Smart Card Docking Station
22. Encoder Station Shroud
Encoder Head Replacement
24. Encoder Station Pressure Roller Rod
25. Encoder Head Pinch Roller Removal
26. Pressure Roller Rod Removal
Chapter
29. Middle Panel Parts
Ribbon Supply Spindle and Clutch Replacements
30. Supply Spindle Assembly
Ribbon Take Up Spindle Replacements
31. Ribbon Take Up Spindle
Chapter
Maintenance and Adjustments
Cleaning
Cleaning Materials
Card Transport, Platen, and Cleaning Rollers
Card Transport Rollers
Print Head Cleaning
Cleaning the Print Head
Adjustments
Obtaining and Installing Firmware Updates
Stepper Motor Fasteners
Stepper Belt Tension
Stepper Motor Belt Tensioning Fixture Part No
Stepper Belt Tensioning
Head Alignment Test Cards
Print Head Tilt Adjustments
Image Brightness Adjustment
Lower Print Head Fasteners
10. Peel Bar Fasteners
Print Head Peel Bar Position Adjustment
Result Remedy
Image Centering
Value
Appendix a Test Software
Launching the Card Printer Test Software
Appendix a
Appendix a
Changing the COM Port
Operating in Terminal Mode
Typical Sub List
Sensor Test Selection
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