Multiquip operation manual GLW-180H -TROUBLESHOOTING Engine

Page 23

GLW-180H —TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 7) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 7. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Inspect carburetor to see if fuel

Check fuel line

 

is reaching it?

 

 

 

 

 

No Fuel?

Add Fuel

 

 

 

 

Water in fuel tank?

Flush or replace fuel tank.

 

 

 

 

Fuel filter clogged?

Replace fuel filter

 

 

 

 

Stuck carburetor?

Check float mechanism.

Poor starting

 

 

Spark plug is red?

Spark plug is fouled. Check tranistor ignition unit.

 

 

 

 

Spark plug is blue-white?

Insufficient compression, injected air leaking. Carburetor jets are

 

clogged (overflow).

 

 

 

 

 

 

No spark present at tip of spark

Tranistor ignition unit broken, high voltage cord cracked or broken.

 

plug?

Start/Stop switch broken. Replace spark plug if fouled.

 

 

 

 

No oil?

Add oil as required.

 

 

 

 

Oil pressure alarm lamp blinks

Check Automatic shutdown circuit "oil sensor".

 

upon starting?

 

 

 

 

 

 

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

 

 

 

 

Cylinder head connecting bolts

Tighten cylinder head connecting bolts.

 

loose?

 

 

 

 

 

Insufficient power output "no

Cylinder head gasket damaged?

Replace cylinder head gasket.

compression"

 

 

Malfunction of valve seat?

Re-seat valves.

 

 

 

 

 

Spark plug is loose?

Replace spark plug.

 

 

 

 

Worn piston rings?

Replace piston rings.

 

 

 

 

Malfunction in air-cleaner

Clean or replace air filter.

 

system, air filter clogged?

 

 

 

 

 

 

Air leaking in from interface

Tighten bolts between carburetor and cylinder head. Replace

Insufficient power output

between carburetor and cylinder

cylinder head gasket.

"compression"

head?

 

 

 

 

 

 

Clean or replace fuel filter.

 

Malfunction in fuel system?

Clean or replace carburetor.

 

 

Check carburetor float.

 

 

 

GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 23

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Contents Multiquip California Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresEmergencies Maintenance SafetyRules for Safe Operation Machine Safety Decals Operation and Safety DecalsEffects of Altitude and Heat GLW-180H SpecificationsControl Box Idle Control SwitchGLW-180H General Information Generator/WelderGLW-180H Controls and Indicators AC Power Range Current Regulator SwitchGenerator Grounding Outdoor InstallationIndoor Installation Grounding GLW-180H InstallationLoad GLW-180H PRE-SETUPFuel Lubrication OilGLW-180H Load Application Single Phase LoadOperation Before StartingStarting Warm upIncorrect Welding Cables and PolaritiesWelding Welding CablesDuty Cycle GLW-180H Maintenance Generator Storage GLW-180H Preparation for Long -TERM StorageGLW-180H -WIRING Diagram GENERATOR/ Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Engine GLW-180H -TROUBLESHOOTING Generator GLW-180H -TROUBLESHOOTING Generator Page Items Found In the Items Number Column GLW-180H Explanation of Code in Remarks ColumnTo 5 Units GLW-180H Suggested Spare PartsGLW-180H Generator Assy Part Name QTY GLW-180H Control BOX Control BOX GLW-180H Control BOX Assy Part Name QTY Remarks GLW-180H Pipe Frame Assy Pipe Frame GLW-180H Muffler Assy Bracket GLW-180H Nameplate Assy See Decal Illustrations on Honda GX340K1 Engine Cylinder Head GUIDE, IN. Valve Over Size Honda GX340K1 Engine Recoil Starter Starter ASSY, Recoil Honda GX340K1 Engine FAN Cover Cover COMP., FAN Honda GX340K1 Engine CAMSHAFT/VALVES ROD, Push Honda GX340K1 Engine PISTON/RINGS Ring SET, Piston STD Honda GX340K1 Engine AIR Cleaner Tube Breather Honda GX340K1 Engine Cylinder Barrel Barrel ASSY., Cylinder Honda GX340K1 Engine Cylinder Barrel Assy 12000ZE3826 Honda GX340K1 Engine Crankcase COVER/GOVERNOR Assy Part Name QTY Remarks Honda GX340K1 Engine FLYWHEEL/FAN Assy FAN, Cooling Honda GX340K1 Engine Coil Assy Coil ASSY., Ignition Honda GX340K1 Engine Crankshaft Assy WEIGHT, Balancer Honda GX340K1 Engine Electric Starter Assy Contactor Assy Honda GX340K1 Engine Governor Controls Assy ARM, Governor Honda GX340K1 Engine Carburetor Assy Glwsket SET Honda GX340K1 Engine Solenoid Assy Solenoid Assy Honda GX340K1 Engine Fuel Cock Assy SCREEN, Fuel Strainer Terms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC