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999-823 manual Troubleshooting
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Troubleshooting
Specification
Install
Parts list
Boxer 118 Hydraulic Interconnect Diagram
Trencher Boom Replacement
Warranty
Dimension
Maintenance
Chain Configuration
Page 84
Image 84
Troubleshooting
5-4
Page 83
Page 85
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Contents
118 Operator’s Manual
COMPACT
Serial No.s 005 and Higher
BIG POWER IN ALL PLACES
WEIGHT
POWER
118 Operator’s Manual
MERTZ MANUFACTURING LLC
Page
Page
Boxer Product Warranty
WARRANTY AND LIABILITY LIMITATIONS
CONSEQUENTIAL DAMAGES
TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT
This warranty is valid only if the following conditions are met
This warranty is subject to the following limitations
The following items are not covered by this Track Limited Warranty
Boxer Warranty Registration
Please take the time to complete and return this warranty form
Fold
Mertz Manufacturing, LLC P.O. Box Ponca City, OK
Affix Stamp Here
Safety Introduction
Be Prepared - Get to Know All Operating and Safety Instructions
Learn the Signal Words Used with the Safety Alert Symbol
DANGER
viii
Table of Contents
Boxer Product Warranty
Track Limited Warranty Policy Statement
Safety Introduction
Section
Configuring the Chain
Troubleshooting
General Specifications
Section 1 - Safety Precautions
GENERAL SAFETY
OPERATING SAFETY
Safety Precautions
Safety Precautions
DO NOT travel ACROSS excessively steep slopes under any circumstances
SERVICE & MAINTENANCE SAFETY
ELECTRICAL SYSTEM HAZARDS
Safety Precautions
Fuel or oil leaks or spills can create a fire or explosion hazard
Safety Precautions
Battery Hazards
Jump Starting/Battery Charging Hazards
Safety Precautions
Hydraulic System Hazards
DANGER
Safety Precautions
Always use a funnel or pour spout when filling the tanks
Do not smoke while refueling or when handling the fuel container
Safety Precautions
Section 2 - Operating Controls
Component Locations
Right Front View
Description
Operating Controls
Left Rear View
Item No
Description
Operating Controls
Operating Controls
Item No
Description
Safety Decals
Operating Controls
Item No
Description
Operating Controls
Operating Controls Description
4. Engine Hour Meter Gauge 5. Hand Grip
9. Keyswitch - Starts and stops the engine
Operating Controls
Daily Service Checks
Section 3 - Pre-Start Inspection and Operation
Pre-Start Inspection
Table 1 Service Cycle Table
Pre-Start Inspection and Operation
Pre-Start Inspection and Operation
Allow engine to cool before filling fuel tank
Pre-Start Inspection and Operation
Some examples of common hydraulic hose damage are shown in Figure
Pre-Start Inspection and Operation
Figure 3-4 Grease Zerk Locations
Pre-Start Inspection and Operation
Before starting the engine
Operating Instructions
Pre-Start Inspection and Operation
Machine Start-up
Pre-Start Inspection and Operation
Machine Shut-down
Transportation
Lifting Procedures
Pre-Start Inspection and Operation
Machine Travel Controls
Pre-Start Inspection and Operation
3-10
Pre-Start Inspection and Operation
3-11
Forward Travel
Reverse Travel
Pre-Start Inspection and Operation
3-12
Right Turn During Forward Travel
Right Hand Turn in Forward
Pre-Start Inspection and Operation
3-13
Spin Turn
Figure 3-14 Spin Turn
Pre-Start Inspection and Operation
Do not travel up or across a slope steeper than 15. See Figure
3-14
2437
DO NOT step off of the platform when the chain trencher is engaged
Operating Instructions
Pre-Start Inspection and Operation
Make sure that you are standing on the operators platform
Pre-Start Inspection and Operation
3-16
Figure 3-17 Trencher Boom in Raised Position
Figure 3-18 Trencher Boom in Raised Position
Pre-Start Inspection and Operation
Keep all workers at least 10 feet from the trenching operation
3-17
Pre-Start Inspection and Operation
DO NOT travel backwards too fast. The trencher could become unstable
3-18
Figure 3-21 Trencher at Proper Depth
Pre-Start Inspection and Operation
the engine to cool off at idle for 3 - 4 minutes
3-19
Pre-Start Inspection and Operation
3-20
Section 4 - Routine Service and Maintenance
Table 1 Service Cycle Table
Daily
Activity
Daily Maintenance Procedures
Routine Service and Maintenance
Routine Service and Maintenance
Allow engine to cool before filling fuel tank
Figure 4-2 Fuel Level Check
Routine Service and Maintenance
Figure 4-3 Air Filter Assembly
Routine Service and Maintenance
Figure 4-4 Hydraulic Hose Damage
Routine Service and Maintenance
Figure 4-6 Track Adjustment Wrench Storage
10. Check for proper track tension
Figure 4-5 Grease Zerk Locations
Routine Service and Maintenance
h. Shut off the engine and re-measure the deflection dimension
New Machine Brake-in Maintenance Procedures
Routine Service and Maintenance
Before starting the engine
Figure 4-8 Engine Oil Filter
Routine Service and Maintenance
3. Change the hydraulic filter. See Service Manual and Figure
Routine Service and Maintenance
4-10
Figure 4-10 Hydraulic Oil Check and Fill
2449
Weekly Maintenance Procedures
Routine Service and Maintenance
4-11
Monthly Maintenance Procedures
Routine Service and Maintenance
Figure 4-12 Air Filter Assembly
4-12
Routine Service and Maintenance
DANGER
4. Replace fuel filter
4-13
Routine Service and Maintenance
7. The electrical system on this machine is a NEGATIVE ground system
4-14
Routine Service and Maintenance
If the battery needs to be replaced, make sure to dispose of the
4-15
Annual Maintenance Procedures
Routine Service and Maintenance
4-16
Routine Service and Maintenance
d. Replace hydraulic filter. See page 4-9, Step
4-17
General Maintenance
Routine Service and Maintenance
DANGER
Draining Fuel Tank
Routine Service and Maintenance
Spilled fuel may be ignited by a hot engine
4-19
Routine Service and Maintenance
Adjusting Digging Chain Tension
4-20
1 3/4 - 2”
Routine Service and Maintenance
If the chain tension needs to be adjusted
4-21
Routine Service and Maintenance
Trencher Boom Replacement
4-22
Routine Service and Maintenance
10. Reinstall the boom guard Item 1, Figure
Figure 4-20 Trencher Boom Assembly
4-23
Routine Service and Maintenance
Replacing the Digging Teeth
4-24
Routine Service and Maintenance
Replacing the Drive Sprocket
4-25
Routine Service and Maintenance
4-26
Figure 4-22 Replacing Drive Sprocket
Rear
Routine Service and Maintenance
Chain Configuration
4-27
Routine Service and Maintenance
Chain Master Link
4-28
Routine Service and Maintenance
Configuring the Chain
4-29
Parts List
Trencher Chain Parts list
Routine Service and Maintenance
4-30
Routine Service and Maintenance
Configuration A
Configuration D
Configuration B
Boxer 118 Hydraulic Interconnect Diagram
Routine Service and Maintenance
Figure 4-26 Boxer 118 Hydraulic Interconnect Diagram
4-32
Section 5 - Troubleshooting
Problem
Possible Causes
Corrective Action
Troubleshooting
Problem
Possible Causes
Corrective Action
Troubleshooting
Problem
Possible Causes
Corrective Action
Troubleshooting
Section 6 - General Specifications
Warranty
Ground Drive System-Dimensions
Engine System
Noise Data
General Specifications
DO NOT REMOVE THIS PAGE FROM THE MANUAL
DOTTED
DEGREE
SLOPE
Compact Power Inc P.O. Box 40 - Fort Mill, SC
Phone 800-476-9673 - Fax
Part Number