Manuals / Cellboost / Lawn and Garden / Utility Vehicle

Cellboost 999-823 Routine Service and Maintenance, Check for proper track tension, 2423, 2446

Models: 999-823

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Routine Service and Maintenance

2423

Figure 4–5 Grease Zerk Locations

10.Check for proper track tension.

a.Remove the track adjusting wrench (Item 2, Figure 4–6) from the right track assembly. Make sure that the rubber grommets remain on the threaded studs (Item 3, Figure 4–6).

2446

Figure 4–6 Track Adjustment Wrench Storage

4-6

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Cellboost 999-823 Routine Service and Maintenance, Check for proper track tension, 5 Grease Zerk Locations, 2423, 2446

Contents

Serial No.s 005 and Higher 118 Operator’s ManualCOMPACT BIG POWER IN ALL PLACES118 Operator’s Manual WEIGHTPOWER MERTZ MANUFACTURING LLCPage Page Boxer Product Warranty WARRANTY AND LIABILITY LIMITATIONSCONSEQUENTIAL DAMAGES TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT This warranty is valid only if the following conditions are metThis warranty is subject to the following limitations The following items are not covered by this Track Limited Warranty Boxer Warranty Registration Please take the time to complete and return this warranty formFold Mertz Manufacturing, LLC P.O. Box Ponca City, OK Affix Stamp HereLearn the Signal Words Used with the Safety Alert Symbol Safety IntroductionBe Prepared - Get to Know All Operating and Safety Instructions DANGERviii Track Limited Warranty Policy Statement Table of ContentsBoxer Product Warranty Safety IntroductionTroubleshooting SectionConfiguring the Chain General SpecificationsSection 1 - Safety Precautions GENERAL SAFETYOPERATING SAFETY Safety PrecautionsSafety Precautions DO NOT travel ACROSS excessively steep slopes under any circumstancesSafety Precautions SERVICE & MAINTENANCE SAFETYELECTRICAL SYSTEM HAZARDS Fuel or oil leaks or spills can create a fire or explosion hazardSafety Precautions Battery HazardsJump Starting/Battery Charging Hazards Safety Precautions Hydraulic System HazardsAlways use a funnel or pour spout when filling the tanks DANGERSafety Precautions Do not smoke while refueling or when handling the fuel containerSafety Precautions Right Front View Section 2 - Operating ControlsComponent Locations DescriptionItem No Operating ControlsLeft Rear View DescriptionItem No Operating ControlsOperating Controls DescriptionItem No Safety DecalsOperating Controls DescriptionOperating Controls Operating Controls Description4. Engine Hour Meter Gauge 5. Hand Grip 9. Keyswitch - Starts and stops the engine Operating ControlsPre-Start Inspection Daily Service ChecksSection 3 - Pre-Start Inspection and Operation Table 1 Service Cycle TablePre-Start Inspection and Operation Pre-Start Inspection and Operation Allow engine to cool before filling fuel tankPre-Start Inspection and Operation Some examples of common hydraulic hose damage are shown in FigurePre-Start Inspection and Operation Figure 3-4 Grease Zerk LocationsPre-Start Inspection and Operation Before starting the engineOperating Instructions Pre-Start Inspection and OperationMachine Start-up Pre-Start Inspection and Operation Machine Shut-downTransportation Lifting Procedures Pre-Start Inspection and OperationMachine Travel Controls Pre-Start Inspection and Operation3-10 Forward Travel Pre-Start Inspection and Operation3-11 Reverse TravelRight Turn During Forward Travel Pre-Start Inspection and Operation3-12 Right Hand Turn in ForwardSpin Turn Pre-Start Inspection and Operation3-13 Figure 3-14 Spin Turn3-14 Pre-Start Inspection and OperationDo not travel up or across a slope steeper than 15. See Figure 2437Pre-Start Inspection and Operation DO NOT step off of the platform when the chain trencher is engagedOperating Instructions Make sure that you are standing on the operators platformFigure 3-17 Trencher Boom in Raised Position Pre-Start Inspection and Operation3-16 Figure 3-18 Trencher Boom in Raised PositionPre-Start Inspection and Operation Keep all workers at least 10 feet from the trenching operation3-17 3-18 Pre-Start Inspection and OperationDO NOT travel backwards too fast. The trencher could become unstable Figure 3-21 Trencher at Proper DepthPre-Start Inspection and Operation the engine to cool off at idle for 3 - 4 minutes3-19 Pre-Start Inspection and Operation 3-20Daily Section 4 - Routine Service and MaintenanceTable 1 Service Cycle Table ActivityDaily Maintenance Procedures Routine Service and MaintenanceRoutine Service and Maintenance Allow engine to cool before filling fuel tankFigure 4-2 Fuel Level Check Routine Service and Maintenance Figure 4-3 Air Filter AssemblyRoutine Service and Maintenance Figure 4-4 Hydraulic Hose Damage10. Check for proper track tension Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage Figure 4-5 Grease Zerk LocationsRoutine Service and Maintenance h. Shut off the engine and re-measure the deflection dimensionBefore starting the engine New Machine Brake-in Maintenance ProceduresRoutine Service and Maintenance Figure 4-8 Engine Oil FilterRoutine Service and Maintenance 3. Change the hydraulic filter. See Service Manual and FigureFigure 4-10 Hydraulic Oil Check and Fill Routine Service and Maintenance4-10 2449Weekly Maintenance Procedures Routine Service and Maintenance4-11 Figure 4-12 Air Filter Assembly Monthly Maintenance ProceduresRoutine Service and Maintenance 4-124. Replace fuel filter Routine Service and MaintenanceDANGER 4-13Routine Service and Maintenance 7. The electrical system on this machine is a NEGATIVE ground system4-14 Routine Service and Maintenance If the battery needs to be replaced, make sure to dispose of the4-15 Annual Maintenance Procedures Routine Service and Maintenance4-16 Routine Service and Maintenance d. Replace hydraulic filter. See page 4-9, Step4-17 DANGER General MaintenanceRoutine Service and Maintenance Draining Fuel TankRoutine Service and Maintenance Spilled fuel may be ignited by a hot engine4-19 4-20 Routine Service and MaintenanceAdjusting Digging Chain Tension 1 3/4 - 2”Routine Service and Maintenance If the chain tension needs to be adjusted4-21 Routine Service and Maintenance Trencher Boom Replacement4-22 Figure 4-20 Trencher Boom Assembly Routine Service and Maintenance10. Reinstall the boom guard Item 1, Figure 4-23Routine Service and Maintenance Replacing the Digging Teeth4-24 Routine Service and Maintenance Replacing the Drive Sprocket4-25 Routine Service and Maintenance 4-26Figure 4-22 Replacing Drive Sprocket Chain Configuration RearRoutine Service and Maintenance 4-27Routine Service and Maintenance Chain Master Link4-28 Routine Service and Maintenance Configuring the Chain4-29 Routine Service and Maintenance Parts ListTrencher Chain Parts list 4-30Configuration D Routine Service and MaintenanceConfiguration A Configuration BFigure 4-26 Boxer 118 Hydraulic Interconnect Diagram Boxer 118 Hydraulic Interconnect DiagramRoutine Service and Maintenance 4-32Possible Causes Section 5 - TroubleshootingProblem Corrective ActionPossible Causes TroubleshootingProblem Corrective ActionPossible Causes TroubleshootingProblem Corrective ActionTroubleshooting Ground Drive System-Dimensions Section 6 - General SpecificationsWarranty Engine SystemNoise Data General SpecificationsDEGREE DO NOT REMOVE THIS PAGE FROM THE MANUALDOTTED SLOPECompact Power Inc P.O. Box 40 - Fort Mill, SC Phone 800-476-9673 - FaxPart Number