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Cellboost 999-823 manual Operator’s Manual, Compact, Serial No.s 005 and Higher

Models: 999-823

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COMPACT

BIG POWER IN ALL PLACES

Part No. 999-823

Serial No.s 005 and Higher

118 Operator’s Manual

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Cellboost 999-823 manual Operator’s Manual, Compact, Serial No.s 005 and Higher, Big Power In All Places

Contents

COMPACT 118 Operator’s ManualSerial No.s 005 and Higher BIG POWER IN ALL PLACESPOWER WEIGHT118 Operator’s Manual MERTZ MANUFACTURING LLCPage Page WARRANTY AND LIABILITY LIMITATIONS Boxer Product WarrantyCONSEQUENTIAL DAMAGES This warranty is valid only if the following conditions are met TRACK LIMITED PRORATED WARRANTY POLICY STATEMENTThis warranty is subject to the following limitations The following items are not covered by this Track Limited Warranty Please take the time to complete and return this warranty form Boxer Warranty RegistrationFold Affix Stamp Here Mertz Manufacturing, LLC P.O. Box Ponca City, OKBe Prepared - Get to Know All Operating and Safety Instructions Safety IntroductionLearn the Signal Words Used with the Safety Alert Symbol DANGERviii Boxer Product Warranty Table of ContentsTrack Limited Warranty Policy Statement Safety IntroductionConfiguring the Chain SectionTroubleshooting General SpecificationsGENERAL SAFETY Section 1 - Safety PrecautionsSafety Precautions OPERATING SAFETYDO NOT travel ACROSS excessively steep slopes under any circumstances Safety PrecautionsELECTRICAL SYSTEM HAZARDS SERVICE & MAINTENANCE SAFETYSafety Precautions Fuel or oil leaks or spills can create a fire or explosion hazardBattery Hazards Safety PrecautionsJump Starting/Battery Charging Hazards Hydraulic System Hazards Safety PrecautionsSafety Precautions DANGERAlways use a funnel or pour spout when filling the tanks Do not smoke while refueling or when handling the fuel containerSafety Precautions Component Locations Section 2 - Operating ControlsRight Front View DescriptionLeft Rear View Operating ControlsItem No DescriptionOperating Controls Operating ControlsItem No DescriptionOperating Controls Safety DecalsItem No DescriptionOperating Controls Description Operating Controls4. Engine Hour Meter Gauge 5. Hand Grip Operating Controls 9. Keyswitch - Starts and stops the engineSection 3 - Pre-Start Inspection and Operation Daily Service ChecksPre-Start Inspection Table 1 Service Cycle TablePre-Start Inspection and Operation Allow engine to cool before filling fuel tank Pre-Start Inspection and OperationSome examples of common hydraulic hose damage are shown in Figure Pre-Start Inspection and OperationFigure 3-4 Grease Zerk Locations Pre-Start Inspection and OperationBefore starting the engine Pre-Start Inspection and OperationPre-Start Inspection and Operation Operating InstructionsMachine Start-up Machine Shut-down Pre-Start Inspection and OperationTransportation Pre-Start Inspection and Operation Lifting ProceduresPre-Start Inspection and Operation Machine Travel Controls3-10 3-11 Pre-Start Inspection and OperationForward Travel Reverse Travel3-12 Pre-Start Inspection and OperationRight Turn During Forward Travel Right Hand Turn in Forward3-13 Pre-Start Inspection and OperationSpin Turn Figure 3-14 Spin TurnDo not travel up or across a slope steeper than 15. See Figure Pre-Start Inspection and Operation3-14 2437Operating Instructions DO NOT step off of the platform when the chain trencher is engagedPre-Start Inspection and Operation Make sure that you are standing on the operators platform3-16 Pre-Start Inspection and OperationFigure 3-17 Trencher Boom in Raised Position Figure 3-18 Trencher Boom in Raised PositionKeep all workers at least 10 feet from the trenching operation Pre-Start Inspection and Operation3-17 DO NOT travel backwards too fast. The trencher could become unstable Pre-Start Inspection and Operation3-18 Figure 3-21 Trencher at Proper Depththe engine to cool off at idle for 3 - 4 minutes Pre-Start Inspection and Operation3-19 3-20 Pre-Start Inspection and OperationTable 1 Service Cycle Table Section 4 - Routine Service and MaintenanceDaily ActivityRoutine Service and Maintenance Daily Maintenance ProceduresAllow engine to cool before filling fuel tank Routine Service and MaintenanceFigure 4-2 Fuel Level Check Figure 4-3 Air Filter Assembly Routine Service and MaintenanceFigure 4-4 Hydraulic Hose Damage Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage Routine Service and Maintenance10. Check for proper track tension Figure 4-5 Grease Zerk Locationsh. Shut off the engine and re-measure the deflection dimension Routine Service and MaintenanceRoutine Service and Maintenance New Machine Brake-in Maintenance ProceduresBefore starting the engine Figure 4-8 Engine Oil Filter3. Change the hydraulic filter. See Service Manual and Figure Routine Service and Maintenance4-10 Routine Service and MaintenanceFigure 4-10 Hydraulic Oil Check and Fill 2449Routine Service and Maintenance Weekly Maintenance Procedures4-11 Routine Service and Maintenance Monthly Maintenance ProceduresFigure 4-12 Air Filter Assembly 4-12DANGER Routine Service and Maintenance4. Replace fuel filter 4-137. The electrical system on this machine is a NEGATIVE ground system Routine Service and Maintenance4-14 If the battery needs to be replaced, make sure to dispose of the Routine Service and Maintenance4-15 Routine Service and Maintenance Annual Maintenance Procedures4-16 d. Replace hydraulic filter. See page 4-9, Step Routine Service and Maintenance4-17 Routine Service and Maintenance General MaintenanceDANGER Draining Fuel TankSpilled fuel may be ignited by a hot engine Routine Service and Maintenance4-19 Adjusting Digging Chain Tension Routine Service and Maintenance4-20 1 3/4 - 2”If the chain tension needs to be adjusted Routine Service and Maintenance4-21 Trencher Boom Replacement Routine Service and Maintenance4-22 10. Reinstall the boom guard Item 1, Figure Routine Service and MaintenanceFigure 4-20 Trencher Boom Assembly 4-23Replacing the Digging Teeth Routine Service and Maintenance4-24 Replacing the Drive Sprocket Routine Service and Maintenance4-25 4-26 Routine Service and MaintenanceFigure 4-22 Replacing Drive Sprocket Routine Service and Maintenance RearChain Configuration 4-27Chain Master Link Routine Service and Maintenance4-28 Configuring the Chain Routine Service and Maintenance4-29 Trencher Chain Parts list Parts ListRoutine Service and Maintenance 4-30Configuration A Routine Service and MaintenanceConfiguration D Configuration BRoutine Service and Maintenance Boxer 118 Hydraulic Interconnect DiagramFigure 4-26 Boxer 118 Hydraulic Interconnect Diagram 4-32Problem Section 5 - TroubleshootingPossible Causes Corrective ActionProblem TroubleshootingPossible Causes Corrective ActionProblem TroubleshootingPossible Causes Corrective ActionTroubleshooting Warranty Section 6 - General SpecificationsGround Drive System-Dimensions Engine SystemGeneral Specifications Noise DataDOTTED DO NOT REMOVE THIS PAGE FROM THE MANUALDEGREE SLOPEPhone 800-476-9673 - Fax Compact Power Inc P.O. Box 40 - Fort Mill, SCPart Number