Manuals / Cellboost / Lawn and Garden / Utility Vehicle

Cellboost 999-823 manual Weekly Maintenance Procedures, Routine Service and Maintenance, 4-11

Models: 999-823

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Routine Service and Maintenance

Weekly Maintenance Procedures

Do the following procedures weekly or every 50 operating hours:

1.Do all Daily maintenance procedures

Check the battery (Item 3, Figure 4–11) and cable connections (Items 1 and 2, Figure 4–11) for signs of leaking, corrosion or damage. To complete this check, remove the service access panel.

NOTICE

Make sure that the battery clamp (Item 4, Figure 4–11) is securely holding the battery in position.

4	2450

Figure 4–11 Battery and Cable Connections

4-11

Page 59

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Cellboost 999-823 manual Weekly Maintenance Procedures, Routine Service and Maintenance, 4-11

Contents

BIG POWER IN ALL PLACES 118 Operator’s ManualCOMPACT Serial No.s 005 and HigherMERTZ MANUFACTURING LLC WEIGHTPOWER 118 Operator’s ManualPage Page WARRANTY AND LIABILITY LIMITATIONS Boxer Product WarrantyCONSEQUENTIAL DAMAGES This warranty is subject to the following limitations TRACK LIMITED PRORATED WARRANTY POLICY STATEMENTThis warranty is valid only if the following conditions are met The following items are not covered by this Track Limited Warranty Fold Boxer Warranty RegistrationPlease take the time to complete and return this warranty form Affix Stamp Here Mertz Manufacturing, LLC P.O. Box Ponca City, OKDANGER Safety IntroductionBe Prepared - Get to Know All Operating and Safety Instructions Learn the Signal Words Used with the Safety Alert Symbolviii Safety Introduction Table of ContentsBoxer Product Warranty Track Limited Warranty Policy StatementGeneral Specifications SectionConfiguring the Chain TroubleshootingGENERAL SAFETY Section 1 - Safety PrecautionsSafety Precautions OPERATING SAFETYDO NOT travel ACROSS excessively steep slopes under any circumstances Safety PrecautionsFuel or oil leaks or spills can create a fire or explosion hazard SERVICE & MAINTENANCE SAFETYELECTRICAL SYSTEM HAZARDS Safety PrecautionsJump Starting/Battery Charging Hazards Safety PrecautionsBattery Hazards Hydraulic System Hazards Safety PrecautionsDo not smoke while refueling or when handling the fuel container DANGERSafety Precautions Always use a funnel or pour spout when filling the tanksSafety Precautions Description Section 2 - Operating ControlsComponent Locations Right Front ViewDescription Operating ControlsLeft Rear View Item NoDescription Operating ControlsOperating Controls Item NoDescription Safety DecalsOperating Controls Item No4. Engine Hour Meter Gauge 5. Hand Grip Operating ControlsOperating Controls Description Operating Controls 9. Keyswitch - Starts and stops the engineTable 1 Service Cycle Table Daily Service ChecksSection 3 - Pre-Start Inspection and Operation Pre-Start InspectionPre-Start Inspection and Operation Allow engine to cool before filling fuel tank Pre-Start Inspection and OperationSome examples of common hydraulic hose damage are shown in Figure Pre-Start Inspection and OperationFigure 3-4 Grease Zerk Locations Pre-Start Inspection and OperationBefore starting the engine Pre-Start Inspection and OperationMachine Start-up Operating InstructionsPre-Start Inspection and Operation Transportation Pre-Start Inspection and OperationMachine Shut-down Pre-Start Inspection and Operation Lifting Procedures3-10 Machine Travel ControlsPre-Start Inspection and Operation Reverse Travel Pre-Start Inspection and Operation3-11 Forward TravelRight Hand Turn in Forward Pre-Start Inspection and Operation3-12 Right Turn During Forward TravelFigure 3-14 Spin Turn Pre-Start Inspection and Operation3-13 Spin Turn2437 Pre-Start Inspection and OperationDo not travel up or across a slope steeper than 15. See Figure 3-14Make sure that you are standing on the operators platform DO NOT step off of the platform when the chain trencher is engagedOperating Instructions Pre-Start Inspection and OperationFigure 3-18 Trencher Boom in Raised Position Pre-Start Inspection and Operation3-16 Figure 3-17 Trencher Boom in Raised Position3-17 Pre-Start Inspection and OperationKeep all workers at least 10 feet from the trenching operation Figure 3-21 Trencher at Proper Depth Pre-Start Inspection and OperationDO NOT travel backwards too fast. The trencher could become unstable 3-183-19 Pre-Start Inspection and Operationthe engine to cool off at idle for 3 - 4 minutes 3-20 Pre-Start Inspection and OperationActivity Section 4 - Routine Service and MaintenanceTable 1 Service Cycle Table DailyRoutine Service and Maintenance Daily Maintenance ProceduresFigure 4-2 Fuel Level Check Routine Service and MaintenanceAllow engine to cool before filling fuel tank Figure 4-3 Air Filter Assembly Routine Service and MaintenanceFigure 4-4 Hydraulic Hose Damage Routine Service and MaintenanceFigure 4-5 Grease Zerk Locations Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage 10. Check for proper track tensionh. Shut off the engine and re-measure the deflection dimension Routine Service and MaintenanceFigure 4-8 Engine Oil Filter New Machine Brake-in Maintenance ProceduresRoutine Service and Maintenance Before starting the engine3. Change the hydraulic filter. See Service Manual and Figure Routine Service and Maintenance2449 Routine Service and Maintenance4-10 Figure 4-10 Hydraulic Oil Check and Fill4-11 Weekly Maintenance ProceduresRoutine Service and Maintenance 4-12 Monthly Maintenance ProceduresRoutine Service and Maintenance Figure 4-12 Air Filter Assembly4-13 Routine Service and MaintenanceDANGER 4. Replace fuel filter4-14 Routine Service and Maintenance7. The electrical system on this machine is a NEGATIVE ground system 4-15 Routine Service and MaintenanceIf the battery needs to be replaced, make sure to dispose of the 4-16 Annual Maintenance ProceduresRoutine Service and Maintenance 4-17 Routine Service and Maintenanced. Replace hydraulic filter. See page 4-9, Step Draining Fuel Tank General MaintenanceRoutine Service and Maintenance DANGER4-19 Routine Service and MaintenanceSpilled fuel may be ignited by a hot engine 1 3/4 - 2” Routine Service and MaintenanceAdjusting Digging Chain Tension 4-204-21 Routine Service and MaintenanceIf the chain tension needs to be adjusted 4-22 Routine Service and MaintenanceTrencher Boom Replacement 4-23 Routine Service and Maintenance10. Reinstall the boom guard Item 1, Figure Figure 4-20 Trencher Boom Assembly4-24 Routine Service and MaintenanceReplacing the Digging Teeth 4-25 Routine Service and MaintenanceReplacing the Drive Sprocket Figure 4-22 Replacing Drive Sprocket Routine Service and Maintenance4-26 4-27 RearRoutine Service and Maintenance Chain Configuration4-28 Routine Service and MaintenanceChain Master Link 4-29 Routine Service and MaintenanceConfiguring the Chain 4-30 Parts ListTrencher Chain Parts list Routine Service and MaintenanceConfiguration B Routine Service and MaintenanceConfiguration A Configuration D4-32 Boxer 118 Hydraulic Interconnect DiagramRoutine Service and Maintenance Figure 4-26 Boxer 118 Hydraulic Interconnect DiagramCorrective Action Section 5 - TroubleshootingProblem Possible CausesCorrective Action TroubleshootingProblem Possible CausesCorrective Action TroubleshootingProblem Possible CausesTroubleshooting Engine System Section 6 - General SpecificationsWarranty Ground Drive System-DimensionsGeneral Specifications Noise DataSLOPE DO NOT REMOVE THIS PAGE FROM THE MANUALDOTTED DEGREEPart Number Compact Power Inc P.O. Box 40 - Fort Mill, SCPhone 800-476-9673 - Fax