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999-823 Routine Service and Maintenance, Reinstall the boom guard Item 1, Figure, 4-23
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999-823
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Troubleshooting
Specifications
Install
Parts list
Boxer 118 Hydraulic Interconnect Diagram
Trencher Boom Replacement
Warranty
Dimension
Maintenance
Chain Configuration
Page 71
Image 71
Routine Service and Maintenance
10. Reinstall the boom guard (Item 1,
Figure
4–20
)
1
2
3
7
6
5
4
2463
Figure
4–20
Trencher Boom Assembly
4-23
Page 70
Page 72
Page 71
Image 71
Page 70
Page 72
Contents
BIG POWER IN ALL PLACES
118 Operator’s Manual
COMPACT
Serial No.s 005 and Higher
MERTZ MANUFACTURING LLC
WEIGHT
POWER
118 Operator’s Manual
Page
Page
WARRANTY AND LIABILITY LIMITATIONS
Boxer Product Warranty
CONSEQUENTIAL DAMAGES
This warranty is subject to the following limitations
TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT
This warranty is valid only if the following conditions are met
The following items are not covered by this Track Limited Warranty
Fold
Boxer Warranty Registration
Please take the time to complete and return this warranty form
Affix Stamp Here
Mertz Manufacturing, LLC P.O. Box Ponca City, OK
DANGER
Safety Introduction
Be Prepared - Get to Know All Operating and Safety Instructions
Learn the Signal Words Used with the Safety Alert Symbol
viii
Safety Introduction
Table of Contents
Boxer Product Warranty
Track Limited Warranty Policy Statement
General Specifications
Section
Configuring the Chain
Troubleshooting
GENERAL SAFETY
Section 1 - Safety Precautions
Safety Precautions
OPERATING SAFETY
DO NOT travel ACROSS excessively steep slopes under any circumstances
Safety Precautions
Fuel or oil leaks or spills can create a fire or explosion hazard
SERVICE & MAINTENANCE SAFETY
ELECTRICAL SYSTEM HAZARDS
Safety Precautions
Jump Starting/Battery Charging Hazards
Safety Precautions
Battery Hazards
Hydraulic System Hazards
Safety Precautions
Do not smoke while refueling or when handling the fuel container
DANGER
Safety Precautions
Always use a funnel or pour spout when filling the tanks
Safety Precautions
Description
Section 2 - Operating Controls
Component Locations
Right Front View
Description
Operating Controls
Left Rear View
Item No
Description
Operating Controls
Operating Controls
Item No
Description
Safety Decals
Operating Controls
Item No
4. Engine Hour Meter Gauge 5. Hand Grip
Operating Controls
Operating Controls Description
Operating Controls
9. Keyswitch - Starts and stops the engine
Table 1 Service Cycle Table
Daily Service Checks
Section 3 - Pre-Start Inspection and Operation
Pre-Start Inspection
Pre-Start Inspection and Operation
Allow engine to cool before filling fuel tank
Pre-Start Inspection and Operation
Some examples of common hydraulic hose damage are shown in Figure
Pre-Start Inspection and Operation
Figure 3-4 Grease Zerk Locations
Pre-Start Inspection and Operation
Before starting the engine
Pre-Start Inspection and Operation
Machine Start-up
Operating Instructions
Pre-Start Inspection and Operation
Transportation
Pre-Start Inspection and Operation
Machine Shut-down
Pre-Start Inspection and Operation
Lifting Procedures
3-10
Machine Travel Controls
Pre-Start Inspection and Operation
Reverse Travel
Pre-Start Inspection and Operation
3-11
Forward Travel
Right Hand Turn in Forward
Pre-Start Inspection and Operation
3-12
Right Turn During Forward Travel
Figure 3-14 Spin Turn
Pre-Start Inspection and Operation
3-13
Spin Turn
2437
Pre-Start Inspection and Operation
Do not travel up or across a slope steeper than 15. See Figure
3-14
Make sure that you are standing on the operators platform
DO NOT step off of the platform when the chain trencher is engaged
Operating Instructions
Pre-Start Inspection and Operation
Figure 3-18 Trencher Boom in Raised Position
Pre-Start Inspection and Operation
3-16
Figure 3-17 Trencher Boom in Raised Position
3-17
Pre-Start Inspection and Operation
Keep all workers at least 10 feet from the trenching operation
Figure 3-21 Trencher at Proper Depth
Pre-Start Inspection and Operation
DO NOT travel backwards too fast. The trencher could become unstable
3-18
3-19
Pre-Start Inspection and Operation
the engine to cool off at idle for 3 - 4 minutes
3-20
Pre-Start Inspection and Operation
Activity
Section 4 - Routine Service and Maintenance
Table 1 Service Cycle Table
Daily
Routine Service and Maintenance
Daily Maintenance Procedures
Figure 4-2 Fuel Level Check
Routine Service and Maintenance
Allow engine to cool before filling fuel tank
Figure 4-3 Air Filter Assembly
Routine Service and Maintenance
Figure 4-4 Hydraulic Hose Damage
Routine Service and Maintenance
Figure 4-5 Grease Zerk Locations
Routine Service and Maintenance
Figure 4-6 Track Adjustment Wrench Storage
10. Check for proper track tension
h. Shut off the engine and re-measure the deflection dimension
Routine Service and Maintenance
Figure 4-8 Engine Oil Filter
New Machine Brake-in Maintenance Procedures
Routine Service and Maintenance
Before starting the engine
3. Change the hydraulic filter. See Service Manual and Figure
Routine Service and Maintenance
2449
Routine Service and Maintenance
4-10
Figure 4-10 Hydraulic Oil Check and Fill
4-11
Weekly Maintenance Procedures
Routine Service and Maintenance
4-12
Monthly Maintenance Procedures
Routine Service and Maintenance
Figure 4-12 Air Filter Assembly
4-13
Routine Service and Maintenance
DANGER
4. Replace fuel filter
4-14
Routine Service and Maintenance
7. The electrical system on this machine is a NEGATIVE ground system
4-15
Routine Service and Maintenance
If the battery needs to be replaced, make sure to dispose of the
4-16
Annual Maintenance Procedures
Routine Service and Maintenance
4-17
Routine Service and Maintenance
d. Replace hydraulic filter. See page 4-9, Step
Draining Fuel Tank
General Maintenance
Routine Service and Maintenance
DANGER
4-19
Routine Service and Maintenance
Spilled fuel may be ignited by a hot engine
1 3/4 - 2”
Routine Service and Maintenance
Adjusting Digging Chain Tension
4-20
4-21
Routine Service and Maintenance
If the chain tension needs to be adjusted
4-22
Routine Service and Maintenance
Trencher Boom Replacement
4-23
Routine Service and Maintenance
10. Reinstall the boom guard Item 1, Figure
Figure 4-20 Trencher Boom Assembly
4-24
Routine Service and Maintenance
Replacing the Digging Teeth
4-25
Routine Service and Maintenance
Replacing the Drive Sprocket
Figure 4-22 Replacing Drive Sprocket
Routine Service and Maintenance
4-26
4-27
Rear
Routine Service and Maintenance
Chain Configuration
4-28
Routine Service and Maintenance
Chain Master Link
4-29
Routine Service and Maintenance
Configuring the Chain
4-30
Parts List
Trencher Chain Parts list
Routine Service and Maintenance
Configuration B
Routine Service and Maintenance
Configuration A
Configuration D
4-32
Boxer 118 Hydraulic Interconnect Diagram
Routine Service and Maintenance
Figure 4-26 Boxer 118 Hydraulic Interconnect Diagram
Corrective Action
Section 5 - Troubleshooting
Problem
Possible Causes
Corrective Action
Troubleshooting
Problem
Possible Causes
Corrective Action
Troubleshooting
Problem
Possible Causes
Troubleshooting
Engine System
Section 6 - General Specifications
Warranty
Ground Drive System-Dimensions
General Specifications
Noise Data
SLOPE
DO NOT REMOVE THIS PAGE FROM THE MANUAL
DOTTED
DEGREE
Part Number
Compact Power Inc P.O. Box 40 - Fort Mill, SC
Phone 800-476-9673 - Fax