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Cellboost 999-823 manual viii

Models: 999-823

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Cellboost 999-823 manual viii

Contents

118 Operator’s Manual COMPACTSerial No.s 005 and Higher BIG POWER IN ALL PLACESWEIGHT POWER118 Operator’s Manual MERTZ MANUFACTURING LLCPage Page Boxer Product Warranty WARRANTY AND LIABILITY LIMITATIONSCONSEQUENTIAL DAMAGES TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT This warranty is valid only if the following conditions are metThis warranty is subject to the following limitations The following items are not covered by this Track Limited Warranty Boxer Warranty Registration Please take the time to complete and return this warranty formFold Mertz Manufacturing, LLC P.O. Box Ponca City, OK Affix Stamp HereSafety Introduction Be Prepared - Get to Know All Operating and Safety InstructionsLearn the Signal Words Used with the Safety Alert Symbol DANGERviii Table of Contents Boxer Product WarrantyTrack Limited Warranty Policy Statement Safety IntroductionSection Configuring the ChainTroubleshooting General SpecificationsSection 1 - Safety Precautions GENERAL SAFETYOPERATING SAFETY Safety PrecautionsSafety Precautions DO NOT travel ACROSS excessively steep slopes under any circumstancesSERVICE & MAINTENANCE SAFETY ELECTRICAL SYSTEM HAZARDSSafety Precautions Fuel or oil leaks or spills can create a fire or explosion hazardSafety Precautions Battery HazardsJump Starting/Battery Charging Hazards Safety Precautions Hydraulic System HazardsDANGER Safety PrecautionsAlways use a funnel or pour spout when filling the tanks Do not smoke while refueling or when handling the fuel containerSafety Precautions Section 2 - Operating Controls Component LocationsRight Front View DescriptionOperating Controls Left Rear ViewItem No DescriptionOperating Controls Operating ControlsItem No DescriptionSafety Decals Operating ControlsItem No DescriptionOperating Controls Operating Controls Description4. Engine Hour Meter Gauge 5. Hand Grip 9. Keyswitch - Starts and stops the engine Operating ControlsDaily Service Checks Section 3 - Pre-Start Inspection and OperationPre-Start Inspection Table 1 Service Cycle TablePre-Start Inspection and Operation Pre-Start Inspection and Operation Allow engine to cool before filling fuel tankPre-Start Inspection and Operation Some examples of common hydraulic hose damage are shown in FigurePre-Start Inspection and Operation Figure 3-4 Grease Zerk LocationsPre-Start Inspection and Operation Before starting the engineOperating Instructions Pre-Start Inspection and OperationMachine Start-up Pre-Start Inspection and Operation Machine Shut-downTransportation Lifting Procedures Pre-Start Inspection and OperationMachine Travel Controls Pre-Start Inspection and Operation3-10 Pre-Start Inspection and Operation 3-11Forward Travel Reverse TravelPre-Start Inspection and Operation 3-12Right Turn During Forward Travel Right Hand Turn in ForwardPre-Start Inspection and Operation 3-13Spin Turn Figure 3-14 Spin TurnPre-Start Inspection and Operation Do not travel up or across a slope steeper than 15. See Figure3-14 2437DO NOT step off of the platform when the chain trencher is engaged Operating InstructionsPre-Start Inspection and Operation Make sure that you are standing on the operators platformPre-Start Inspection and Operation 3-16Figure 3-17 Trencher Boom in Raised Position Figure 3-18 Trencher Boom in Raised PositionPre-Start Inspection and Operation Keep all workers at least 10 feet from the trenching operation3-17 Pre-Start Inspection and Operation DO NOT travel backwards too fast. The trencher could become unstable3-18 Figure 3-21 Trencher at Proper DepthPre-Start Inspection and Operation the engine to cool off at idle for 3 - 4 minutes3-19 Pre-Start Inspection and Operation 3-20Section 4 - Routine Service and Maintenance Table 1 Service Cycle TableDaily ActivityDaily Maintenance Procedures Routine Service and MaintenanceRoutine Service and Maintenance Allow engine to cool before filling fuel tankFigure 4-2 Fuel Level Check Routine Service and Maintenance Figure 4-3 Air Filter AssemblyRoutine Service and Maintenance Figure 4-4 Hydraulic Hose DamageRoutine Service and Maintenance Figure 4-6 Track Adjustment Wrench Storage10. Check for proper track tension Figure 4-5 Grease Zerk LocationsRoutine Service and Maintenance h. Shut off the engine and re-measure the deflection dimensionNew Machine Brake-in Maintenance Procedures Routine Service and MaintenanceBefore starting the engine Figure 4-8 Engine Oil FilterRoutine Service and Maintenance 3. Change the hydraulic filter. See Service Manual and FigureRoutine Service and Maintenance 4-10Figure 4-10 Hydraulic Oil Check and Fill 2449Weekly Maintenance Procedures Routine Service and Maintenance4-11 Monthly Maintenance Procedures Routine Service and MaintenanceFigure 4-12 Air Filter Assembly 4-12Routine Service and Maintenance DANGER4. Replace fuel filter 4-13Routine Service and Maintenance 7. The electrical system on this machine is a NEGATIVE ground system4-14 Routine Service and Maintenance If the battery needs to be replaced, make sure to dispose of the4-15 Annual Maintenance Procedures Routine Service and Maintenance4-16 Routine Service and Maintenance d. Replace hydraulic filter. See page 4-9, Step4-17 General Maintenance Routine Service and MaintenanceDANGER Draining Fuel TankRoutine Service and Maintenance Spilled fuel may be ignited by a hot engine4-19 Routine Service and Maintenance Adjusting Digging Chain Tension4-20 1 3/4 - 2”Routine Service and Maintenance If the chain tension needs to be adjusted4-21 Routine Service and Maintenance Trencher Boom Replacement4-22 Routine Service and Maintenance 10. Reinstall the boom guard Item 1, FigureFigure 4-20 Trencher Boom Assembly 4-23Routine Service and Maintenance Replacing the Digging Teeth4-24 Routine Service and Maintenance Replacing the Drive Sprocket4-25 Routine Service and Maintenance 4-26Figure 4-22 Replacing Drive Sprocket Rear Routine Service and MaintenanceChain Configuration 4-27Routine Service and Maintenance Chain Master Link4-28 Routine Service and Maintenance Configuring the Chain4-29 Parts List Trencher Chain Parts listRoutine Service and Maintenance 4-30Routine Service and Maintenance Configuration AConfiguration D Configuration BBoxer 118 Hydraulic Interconnect Diagram Routine Service and MaintenanceFigure 4-26 Boxer 118 Hydraulic Interconnect Diagram 4-32Section 5 - Troubleshooting ProblemPossible Causes Corrective ActionTroubleshooting ProblemPossible Causes Corrective ActionTroubleshooting ProblemPossible Causes Corrective ActionTroubleshooting Section 6 - General Specifications WarrantyGround Drive System-Dimensions Engine SystemNoise Data General SpecificationsDO NOT REMOVE THIS PAGE FROM THE MANUAL DOTTEDDEGREE SLOPECompact Power Inc P.O. Box 40 - Fort Mill, SC Phone 800-476-9673 - FaxPart Number