Manuals / Cellboost / Lawn and Garden / Utility Vehicle

Cellboost 999-823 manual Daily Maintenance Procedures, Routine Service and Maintenance

Models: 999-823

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Routine Service and Maintenance

Daily Maintenance Procedures

Before starting the engine, do the following pre-start service checks:

1.Check condition of all warning and instructional decals. Replace any damaged decals with genuine BOXER replacement decals.

NOTICE: Make sure to read and understand all WARNING and SAFETY decals before operating the machine.

2.Check engine oil

NOTICE

The engine oil dip-stick and engine oil filler port can be reached through

the top openings of the front protective cover.

a.Make sure that the engine is OFF.

b.Pull out the dipstick (Item 1, Figure 4–1) and look for both the full and add oil lines (Item 2, Figure 4–1) indicated by the letters “F” and “A”. The correct oil level is between those two lines.

2439

Figure 4–1 Fuel Level Check

4-2

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Cellboost 999-823 manual Daily Maintenance Procedures, Routine Service and Maintenance

Contents

Serial No.s 005 and Higher 118 Operator’s ManualCOMPACT BIG POWER IN ALL PLACES118 Operator’s Manual WEIGHTPOWER MERTZ MANUFACTURING LLCPage Page Boxer Product Warranty WARRANTY AND LIABILITY LIMITATIONSCONSEQUENTIAL DAMAGES This warranty is subject to the following limitations TRACK LIMITED PRORATED WARRANTY POLICY STATEMENTThis warranty is valid only if the following conditions are met The following items are not covered by this Track Limited Warranty Fold Boxer Warranty RegistrationPlease take the time to complete and return this warranty form Mertz Manufacturing, LLC P.O. Box Ponca City, OK Affix Stamp HereLearn the Signal Words Used with the Safety Alert Symbol Safety IntroductionBe Prepared - Get to Know All Operating and Safety Instructions DANGERviii Track Limited Warranty Policy Statement Table of ContentsBoxer Product Warranty Safety IntroductionTroubleshooting SectionConfiguring the Chain General SpecificationsSection 1 - Safety Precautions GENERAL SAFETYOPERATING SAFETY Safety PrecautionsSafety Precautions DO NOT travel ACROSS excessively steep slopes under any circumstancesSafety Precautions SERVICE & MAINTENANCE SAFETYELECTRICAL SYSTEM HAZARDS Fuel or oil leaks or spills can create a fire or explosion hazardJump Starting/Battery Charging Hazards Safety PrecautionsBattery Hazards Safety Precautions Hydraulic System HazardsAlways use a funnel or pour spout when filling the tanks DANGERSafety Precautions Do not smoke while refueling or when handling the fuel containerSafety Precautions Right Front View Section 2 - Operating ControlsComponent Locations DescriptionItem No Operating ControlsLeft Rear View DescriptionItem No Operating ControlsOperating Controls DescriptionItem No Safety DecalsOperating Controls Description4. Engine Hour Meter Gauge 5. Hand Grip Operating ControlsOperating Controls Description 9. Keyswitch - Starts and stops the engine Operating ControlsPre-Start Inspection Daily Service ChecksSection 3 - Pre-Start Inspection and Operation Table 1 Service Cycle TablePre-Start Inspection and Operation Pre-Start Inspection and Operation Allow engine to cool before filling fuel tankPre-Start Inspection and Operation Some examples of common hydraulic hose damage are shown in FigurePre-Start Inspection and Operation Figure 3-4 Grease Zerk LocationsPre-Start Inspection and Operation Before starting the engineMachine Start-up Operating InstructionsPre-Start Inspection and Operation Transportation Pre-Start Inspection and OperationMachine Shut-down Lifting Procedures Pre-Start Inspection and Operation3-10 Machine Travel ControlsPre-Start Inspection and Operation Forward Travel Pre-Start Inspection and Operation3-11 Reverse TravelRight Turn During Forward Travel Pre-Start Inspection and Operation3-12 Right Hand Turn in ForwardSpin Turn Pre-Start Inspection and Operation3-13 Figure 3-14 Spin Turn3-14 Pre-Start Inspection and OperationDo not travel up or across a slope steeper than 15. See Figure 2437Pre-Start Inspection and Operation DO NOT step off of the platform when the chain trencher is engagedOperating Instructions Make sure that you are standing on the operators platformFigure 3-17 Trencher Boom in Raised Position Pre-Start Inspection and Operation3-16 Figure 3-18 Trencher Boom in Raised Position3-17 Pre-Start Inspection and OperationKeep all workers at least 10 feet from the trenching operation 3-18 Pre-Start Inspection and OperationDO NOT travel backwards too fast. The trencher could become unstable Figure 3-21 Trencher at Proper Depth3-19 Pre-Start Inspection and Operationthe engine to cool off at idle for 3 - 4 minutes Pre-Start Inspection and Operation 3-20Daily Section 4 - Routine Service and MaintenanceTable 1 Service Cycle Table ActivityDaily Maintenance Procedures Routine Service and MaintenanceFigure 4-2 Fuel Level Check Routine Service and MaintenanceAllow engine to cool before filling fuel tank Routine Service and Maintenance Figure 4-3 Air Filter AssemblyRoutine Service and Maintenance Figure 4-4 Hydraulic Hose Damage10. Check for proper track tension Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage Figure 4-5 Grease Zerk LocationsRoutine Service and Maintenance h. Shut off the engine and re-measure the deflection dimensionBefore starting the engine New Machine Brake-in Maintenance ProceduresRoutine Service and Maintenance Figure 4-8 Engine Oil FilterRoutine Service and Maintenance 3. Change the hydraulic filter. See Service Manual and FigureFigure 4-10 Hydraulic Oil Check and Fill Routine Service and Maintenance4-10 24494-11 Weekly Maintenance ProceduresRoutine Service and Maintenance Figure 4-12 Air Filter Assembly Monthly Maintenance ProceduresRoutine Service and Maintenance 4-124. Replace fuel filter Routine Service and MaintenanceDANGER 4-134-14 Routine Service and Maintenance7. The electrical system on this machine is a NEGATIVE ground system 4-15 Routine Service and MaintenanceIf the battery needs to be replaced, make sure to dispose of the 4-16 Annual Maintenance ProceduresRoutine Service and Maintenance 4-17 Routine Service and Maintenanced. Replace hydraulic filter. See page 4-9, Step DANGER General MaintenanceRoutine Service and Maintenance Draining Fuel Tank4-19 Routine Service and MaintenanceSpilled fuel may be ignited by a hot engine 4-20 Routine Service and MaintenanceAdjusting Digging Chain Tension 1 3/4 - 2”4-21 Routine Service and MaintenanceIf the chain tension needs to be adjusted 4-22 Routine Service and MaintenanceTrencher Boom Replacement Figure 4-20 Trencher Boom Assembly Routine Service and Maintenance10. Reinstall the boom guard Item 1, Figure 4-234-24 Routine Service and MaintenanceReplacing the Digging Teeth 4-25 Routine Service and MaintenanceReplacing the Drive Sprocket Figure 4-22 Replacing Drive Sprocket Routine Service and Maintenance4-26 Chain Configuration RearRoutine Service and Maintenance 4-274-28 Routine Service and MaintenanceChain Master Link 4-29 Routine Service and MaintenanceConfiguring the Chain Routine Service and Maintenance Parts ListTrencher Chain Parts list 4-30Configuration D Routine Service and MaintenanceConfiguration A Configuration BFigure 4-26 Boxer 118 Hydraulic Interconnect Diagram Boxer 118 Hydraulic Interconnect DiagramRoutine Service and Maintenance 4-32Possible Causes Section 5 - TroubleshootingProblem Corrective ActionPossible Causes TroubleshootingProblem Corrective ActionPossible Causes TroubleshootingProblem Corrective ActionTroubleshooting Ground Drive System-Dimensions Section 6 - General SpecificationsWarranty Engine SystemNoise Data General SpecificationsDEGREE DO NOT REMOVE THIS PAGE FROM THE MANUALDOTTED SLOPEPart Number Compact Power Inc P.O. Box 40 - Fort Mill, SCPhone 800-476-9673 - Fax