Manuals / Cellboost / Lawn and Garden / Utility Vehicle

Cellboost 999-823 manual Routine Service and Maintenance, 4 Hydraulic Hose Damage

Models: 999-823

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Routine Service and Maintenance

2051

Figure 4–4 Hydraulic Hose Damage

1.End fittings damaged or leaking

2.Outer covering chafed or cut, and wire reinforcing is exposed

3.Hose shows signs of kinking or crushing

4.Outer covering ballooning

6.Check for loose or missing fasteners

a.Inspect for any loose or missing bolts.

b.Tighten or replace any missing bolts immediately.

7.While you are performing the daily maintenance, inspect the machine for any signs of damage, such as missing or damaged components, cracked welds, etc.

8.Check the track assemblies to make sure that:

a.The tracks are in good condition and are not showing any signs of wear.

b.Track tension is properly set.

c.Track drive motors are not leaking oil or hydraulic fluid.

9.Grease pivot shafts with proper type of grease. There are 5 grease points on this machine, see Figure 4–5.

NOTICE

The grease zerk below the chain tension bolt should only be greased monthly.

4-5

Page 53

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Cellboost 999-823 manual Routine Service and Maintenance, 4 Hydraulic Hose Damage

Contents

COMPACT 118 Operator’s ManualSerial No.s 005 and Higher BIG POWER IN ALL PLACESPOWER WEIGHT118 Operator’s Manual MERTZ MANUFACTURING LLCPage Page WARRANTY AND LIABILITY LIMITATIONS Boxer Product WarrantyCONSEQUENTIAL DAMAGES This warranty is subject to the following limitations TRACK LIMITED PRORATED WARRANTY POLICY STATEMENTThis warranty is valid only if the following conditions are met The following items are not covered by this Track Limited Warranty Fold Boxer Warranty RegistrationPlease take the time to complete and return this warranty form Affix Stamp Here Mertz Manufacturing, LLC P.O. Box Ponca City, OKBe Prepared - Get to Know All Operating and Safety Instructions Safety IntroductionLearn the Signal Words Used with the Safety Alert Symbol DANGERviii Boxer Product Warranty Table of ContentsTrack Limited Warranty Policy Statement Safety IntroductionConfiguring the Chain SectionTroubleshooting General SpecificationsGENERAL SAFETY Section 1 - Safety PrecautionsSafety Precautions OPERATING SAFETYDO NOT travel ACROSS excessively steep slopes under any circumstances Safety PrecautionsELECTRICAL SYSTEM HAZARDS SERVICE & MAINTENANCE SAFETYSafety Precautions Fuel or oil leaks or spills can create a fire or explosion hazardJump Starting/Battery Charging Hazards Safety PrecautionsBattery Hazards Hydraulic System Hazards Safety PrecautionsSafety Precautions DANGERAlways use a funnel or pour spout when filling the tanks Do not smoke while refueling or when handling the fuel containerSafety Precautions Component Locations Section 2 - Operating ControlsRight Front View DescriptionLeft Rear View Operating ControlsItem No DescriptionOperating Controls Operating ControlsItem No DescriptionOperating Controls Safety DecalsItem No Description4. Engine Hour Meter Gauge 5. Hand Grip Operating ControlsOperating Controls Description Operating Controls 9. Keyswitch - Starts and stops the engineSection 3 - Pre-Start Inspection and Operation Daily Service ChecksPre-Start Inspection Table 1 Service Cycle TablePre-Start Inspection and Operation Allow engine to cool before filling fuel tank Pre-Start Inspection and OperationSome examples of common hydraulic hose damage are shown in Figure Pre-Start Inspection and OperationFigure 3-4 Grease Zerk Locations Pre-Start Inspection and OperationBefore starting the engine Pre-Start Inspection and OperationMachine Start-up Operating InstructionsPre-Start Inspection and Operation Transportation Pre-Start Inspection and OperationMachine Shut-down Pre-Start Inspection and Operation Lifting Procedures3-10 Machine Travel ControlsPre-Start Inspection and Operation 3-11 Pre-Start Inspection and OperationForward Travel Reverse Travel3-12 Pre-Start Inspection and OperationRight Turn During Forward Travel Right Hand Turn in Forward3-13 Pre-Start Inspection and OperationSpin Turn Figure 3-14 Spin TurnDo not travel up or across a slope steeper than 15. See Figure Pre-Start Inspection and Operation3-14 2437Operating Instructions DO NOT step off of the platform when the chain trencher is engagedPre-Start Inspection and Operation Make sure that you are standing on the operators platform3-16 Pre-Start Inspection and OperationFigure 3-17 Trencher Boom in Raised Position Figure 3-18 Trencher Boom in Raised Position3-17 Pre-Start Inspection and OperationKeep all workers at least 10 feet from the trenching operation DO NOT travel backwards too fast. The trencher could become unstable Pre-Start Inspection and Operation3-18 Figure 3-21 Trencher at Proper Depth3-19 Pre-Start Inspection and Operationthe engine to cool off at idle for 3 - 4 minutes 3-20 Pre-Start Inspection and OperationTable 1 Service Cycle Table Section 4 - Routine Service and MaintenanceDaily ActivityRoutine Service and Maintenance Daily Maintenance ProceduresFigure 4-2 Fuel Level Check Routine Service and MaintenanceAllow engine to cool before filling fuel tank Figure 4-3 Air Filter Assembly Routine Service and MaintenanceFigure 4-4 Hydraulic Hose Damage Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage Routine Service and Maintenance10. Check for proper track tension Figure 4-5 Grease Zerk Locationsh. Shut off the engine and re-measure the deflection dimension Routine Service and MaintenanceRoutine Service and Maintenance New Machine Brake-in Maintenance ProceduresBefore starting the engine Figure 4-8 Engine Oil Filter3. Change the hydraulic filter. See Service Manual and Figure Routine Service and Maintenance4-10 Routine Service and MaintenanceFigure 4-10 Hydraulic Oil Check and Fill 24494-11 Weekly Maintenance ProceduresRoutine Service and Maintenance Routine Service and Maintenance Monthly Maintenance ProceduresFigure 4-12 Air Filter Assembly 4-12DANGER Routine Service and Maintenance4. Replace fuel filter 4-134-14 Routine Service and Maintenance7. The electrical system on this machine is a NEGATIVE ground system 4-15 Routine Service and MaintenanceIf the battery needs to be replaced, make sure to dispose of the 4-16 Annual Maintenance ProceduresRoutine Service and Maintenance 4-17 Routine Service and Maintenanced. Replace hydraulic filter. See page 4-9, Step Routine Service and Maintenance General MaintenanceDANGER Draining Fuel Tank4-19 Routine Service and MaintenanceSpilled fuel may be ignited by a hot engine Adjusting Digging Chain Tension Routine Service and Maintenance4-20 1 3/4 - 2”4-21 Routine Service and MaintenanceIf the chain tension needs to be adjusted 4-22 Routine Service and MaintenanceTrencher Boom Replacement 10. Reinstall the boom guard Item 1, Figure Routine Service and MaintenanceFigure 4-20 Trencher Boom Assembly 4-234-24 Routine Service and MaintenanceReplacing the Digging Teeth 4-25 Routine Service and MaintenanceReplacing the Drive Sprocket Figure 4-22 Replacing Drive Sprocket Routine Service and Maintenance4-26 Routine Service and Maintenance RearChain Configuration 4-274-28 Routine Service and MaintenanceChain Master Link 4-29 Routine Service and MaintenanceConfiguring the Chain Trencher Chain Parts list Parts ListRoutine Service and Maintenance 4-30Configuration A Routine Service and MaintenanceConfiguration D Configuration BRoutine Service and Maintenance Boxer 118 Hydraulic Interconnect DiagramFigure 4-26 Boxer 118 Hydraulic Interconnect Diagram 4-32Problem Section 5 - TroubleshootingPossible Causes Corrective ActionProblem TroubleshootingPossible Causes Corrective ActionProblem TroubleshootingPossible Causes Corrective ActionTroubleshooting Warranty Section 6 - General SpecificationsGround Drive System-Dimensions Engine SystemGeneral Specifications Noise DataDOTTED DO NOT REMOVE THIS PAGE FROM THE MANUALDEGREE SLOPEPart Number Compact Power Inc P.O. Box 40 - Fort Mill, SCPhone 800-476-9673 - Fax