Manuals / Cellboost / Lawn and Garden / Utility Vehicle

Cellboost 999-823 manual Routine Service and Maintenance, 4-15

Models: 999-823

1 88

Page 63

Routine Service and Maintenance

10.Loosen the cable clamps and remove the cable from the battery. Clean the terminals with a battery brush. Reinstall and secure the cable clamps.

11.Check the battery hold down clamp (Items 4 and 7, Figure 4–14) to make sure that the battery is being held securely to the machine.

NOTICE

If the battery needs to be replaced, make sure to dispose of the

old battery according to local regulations.

		4
		5
2	1	6
2
		8

2452

Figure 4–14 Battery and Connections

4-15

Page 63

Image 63

Cellboost 999-823 Routine Service and Maintenance, If the battery needs to be replaced, make sure to dispose of the, 4-15

Contents

BIG POWER IN ALL PLACES 118 Operator’s ManualCOMPACT Serial No.s 005 and HigherMERTZ MANUFACTURING LLC WEIGHTPOWER 118 Operator’s ManualPage Page WARRANTY AND LIABILITY LIMITATIONS Boxer Product WarrantyCONSEQUENTIAL DAMAGES TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT This warranty is valid only if the following conditions are metThis warranty is subject to the following limitations The following items are not covered by this Track Limited Warranty Boxer Warranty Registration Please take the time to complete and return this warranty formFold Affix Stamp Here Mertz Manufacturing, LLC P.O. Box Ponca City, OKDANGER Safety IntroductionBe Prepared - Get to Know All Operating and Safety Instructions Learn the Signal Words Used with the Safety Alert Symbolviii Safety Introduction Table of ContentsBoxer Product Warranty Track Limited Warranty Policy StatementGeneral Specifications SectionConfiguring the Chain TroubleshootingGENERAL SAFETY Section 1 - Safety PrecautionsSafety Precautions OPERATING SAFETYDO NOT travel ACROSS excessively steep slopes under any circumstances Safety PrecautionsFuel or oil leaks or spills can create a fire or explosion hazard SERVICE & MAINTENANCE SAFETYELECTRICAL SYSTEM HAZARDS Safety PrecautionsSafety Precautions Battery HazardsJump Starting/Battery Charging Hazards Hydraulic System Hazards Safety PrecautionsDo not smoke while refueling or when handling the fuel container DANGERSafety Precautions Always use a funnel or pour spout when filling the tanksSafety Precautions Description Section 2 - Operating ControlsComponent Locations Right Front ViewDescription Operating ControlsLeft Rear View Item NoDescription Operating ControlsOperating Controls Item NoDescription Safety DecalsOperating Controls Item NoOperating Controls Operating Controls Description4. Engine Hour Meter Gauge 5. Hand Grip Operating Controls 9. Keyswitch - Starts and stops the engineTable 1 Service Cycle Table Daily Service ChecksSection 3 - Pre-Start Inspection and Operation Pre-Start InspectionPre-Start Inspection and Operation Allow engine to cool before filling fuel tank Pre-Start Inspection and OperationSome examples of common hydraulic hose damage are shown in Figure Pre-Start Inspection and OperationFigure 3-4 Grease Zerk Locations Pre-Start Inspection and OperationBefore starting the engine Pre-Start Inspection and OperationOperating Instructions Pre-Start Inspection and OperationMachine Start-up Pre-Start Inspection and Operation Machine Shut-downTransportation Pre-Start Inspection and Operation Lifting ProceduresMachine Travel Controls Pre-Start Inspection and Operation3-10 Reverse Travel Pre-Start Inspection and Operation3-11 Forward TravelRight Hand Turn in Forward Pre-Start Inspection and Operation3-12 Right Turn During Forward TravelFigure 3-14 Spin Turn Pre-Start Inspection and Operation3-13 Spin Turn2437 Pre-Start Inspection and OperationDo not travel up or across a slope steeper than 15. See Figure 3-14Make sure that you are standing on the operators platform DO NOT step off of the platform when the chain trencher is engagedOperating Instructions Pre-Start Inspection and OperationFigure 3-18 Trencher Boom in Raised Position Pre-Start Inspection and Operation3-16 Figure 3-17 Trencher Boom in Raised PositionPre-Start Inspection and Operation Keep all workers at least 10 feet from the trenching operation3-17 Figure 3-21 Trencher at Proper Depth Pre-Start Inspection and OperationDO NOT travel backwards too fast. The trencher could become unstable 3-18Pre-Start Inspection and Operation the engine to cool off at idle for 3 - 4 minutes3-19 3-20 Pre-Start Inspection and OperationActivity Section 4 - Routine Service and MaintenanceTable 1 Service Cycle Table DailyRoutine Service and Maintenance Daily Maintenance ProceduresRoutine Service and Maintenance Allow engine to cool before filling fuel tankFigure 4-2 Fuel Level Check Figure 4-3 Air Filter Assembly Routine Service and MaintenanceFigure 4-4 Hydraulic Hose Damage Routine Service and MaintenanceFigure 4-5 Grease Zerk Locations Routine Service and MaintenanceFigure 4-6 Track Adjustment Wrench Storage 10. Check for proper track tensionh. Shut off the engine and re-measure the deflection dimension Routine Service and MaintenanceFigure 4-8 Engine Oil Filter New Machine Brake-in Maintenance ProceduresRoutine Service and Maintenance Before starting the engine3. Change the hydraulic filter. See Service Manual and Figure Routine Service and Maintenance2449 Routine Service and Maintenance4-10 Figure 4-10 Hydraulic Oil Check and FillWeekly Maintenance Procedures Routine Service and Maintenance4-11 4-12 Monthly Maintenance ProceduresRoutine Service and Maintenance Figure 4-12 Air Filter Assembly4-13 Routine Service and MaintenanceDANGER 4. Replace fuel filterRoutine Service and Maintenance 7. The electrical system on this machine is a NEGATIVE ground system4-14 Routine Service and Maintenance If the battery needs to be replaced, make sure to dispose of the4-15 Annual Maintenance Procedures Routine Service and Maintenance4-16 Routine Service and Maintenance d. Replace hydraulic filter. See page 4-9, Step4-17 Draining Fuel Tank General MaintenanceRoutine Service and Maintenance DANGERRoutine Service and Maintenance Spilled fuel may be ignited by a hot engine4-19 1 3/4 - 2” Routine Service and MaintenanceAdjusting Digging Chain Tension 4-20Routine Service and Maintenance If the chain tension needs to be adjusted4-21 Routine Service and Maintenance Trencher Boom Replacement4-22 4-23 Routine Service and Maintenance10. Reinstall the boom guard Item 1, Figure Figure 4-20 Trencher Boom AssemblyRoutine Service and Maintenance Replacing the Digging Teeth4-24 Routine Service and Maintenance Replacing the Drive Sprocket4-25 Routine Service and Maintenance 4-26Figure 4-22 Replacing Drive Sprocket 4-27 RearRoutine Service and Maintenance Chain ConfigurationRoutine Service and Maintenance Chain Master Link4-28 Routine Service and Maintenance Configuring the Chain4-29 4-30 Parts ListTrencher Chain Parts list Routine Service and MaintenanceConfiguration B Routine Service and MaintenanceConfiguration A Configuration D4-32 Boxer 118 Hydraulic Interconnect DiagramRoutine Service and Maintenance Figure 4-26 Boxer 118 Hydraulic Interconnect DiagramCorrective Action Section 5 - TroubleshootingProblem Possible CausesCorrective Action TroubleshootingProblem Possible CausesCorrective Action TroubleshootingProblem Possible CausesTroubleshooting Engine System Section 6 - General SpecificationsWarranty Ground Drive System-DimensionsGeneral Specifications Noise DataSLOPE DO NOT REMOVE THIS PAGE FROM THE MANUALDOTTED DEGREECompact Power Inc P.O. Box 40 - Fort Mill, SC Phone 800-476-9673 - FaxPart Number