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999-823 manual Mertz Manufacturing, LLC P.O. Box Ponca City, OK, Affix Stamp Here
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999-823
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Troubleshooting
Specs
Install
Parts list
Boxer 118 Hydraulic Interconnect Diagram
Trencher Boom Replacement
Warranty
Dimension
Maintenance
Chain Configuration
Page 10
Image 10
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Mertz Manufacturing, LLC
P.O. Box 150
Ponca City, OK 74602
vi
Page 9
Page 11
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Image 10
Page 9
Page 11
Contents
Serial No.s 005 and Higher
118 Operator’s Manual
COMPACT
BIG POWER IN ALL PLACES
118 Operator’s Manual
WEIGHT
POWER
MERTZ MANUFACTURING LLC
Page
Page
Boxer Product Warranty
WARRANTY AND LIABILITY LIMITATIONS
CONSEQUENTIAL DAMAGES
This warranty is valid only if the following conditions are met
TRACK LIMITED PRORATED WARRANTY POLICY STATEMENT
This warranty is subject to the following limitations
The following items are not covered by this Track Limited Warranty
Please take the time to complete and return this warranty form
Boxer Warranty Registration
Fold
Mertz Manufacturing, LLC P.O. Box Ponca City, OK
Affix Stamp Here
Learn the Signal Words Used with the Safety Alert Symbol
Safety Introduction
Be Prepared - Get to Know All Operating and Safety Instructions
DANGER
viii
Track Limited Warranty Policy Statement
Table of Contents
Boxer Product Warranty
Safety Introduction
Troubleshooting
Section
Configuring the Chain
General Specifications
Section 1 - Safety Precautions
GENERAL SAFETY
OPERATING SAFETY
Safety Precautions
Safety Precautions
DO NOT travel ACROSS excessively steep slopes under any circumstances
Safety Precautions
SERVICE & MAINTENANCE SAFETY
ELECTRICAL SYSTEM HAZARDS
Fuel or oil leaks or spills can create a fire or explosion hazard
Battery Hazards
Safety Precautions
Jump Starting/Battery Charging Hazards
Safety Precautions
Hydraulic System Hazards
Always use a funnel or pour spout when filling the tanks
DANGER
Safety Precautions
Do not smoke while refueling or when handling the fuel container
Safety Precautions
Right Front View
Section 2 - Operating Controls
Component Locations
Description
Item No
Operating Controls
Left Rear View
Description
Item No
Operating Controls
Operating Controls
Description
Item No
Safety Decals
Operating Controls
Description
Operating Controls Description
Operating Controls
4. Engine Hour Meter Gauge 5. Hand Grip
9. Keyswitch - Starts and stops the engine
Operating Controls
Pre-Start Inspection
Daily Service Checks
Section 3 - Pre-Start Inspection and Operation
Table 1 Service Cycle Table
Pre-Start Inspection and Operation
Pre-Start Inspection and Operation
Allow engine to cool before filling fuel tank
Pre-Start Inspection and Operation
Some examples of common hydraulic hose damage are shown in Figure
Pre-Start Inspection and Operation
Figure 3-4 Grease Zerk Locations
Pre-Start Inspection and Operation
Before starting the engine
Pre-Start Inspection and Operation
Operating Instructions
Machine Start-up
Machine Shut-down
Pre-Start Inspection and Operation
Transportation
Lifting Procedures
Pre-Start Inspection and Operation
Pre-Start Inspection and Operation
Machine Travel Controls
3-10
Forward Travel
Pre-Start Inspection and Operation
3-11
Reverse Travel
Right Turn During Forward Travel
Pre-Start Inspection and Operation
3-12
Right Hand Turn in Forward
Spin Turn
Pre-Start Inspection and Operation
3-13
Figure 3-14 Spin Turn
3-14
Pre-Start Inspection and Operation
Do not travel up or across a slope steeper than 15. See Figure
2437
Pre-Start Inspection and Operation
DO NOT step off of the platform when the chain trencher is engaged
Operating Instructions
Make sure that you are standing on the operators platform
Figure 3-17 Trencher Boom in Raised Position
Pre-Start Inspection and Operation
3-16
Figure 3-18 Trencher Boom in Raised Position
Keep all workers at least 10 feet from the trenching operation
Pre-Start Inspection and Operation
3-17
3-18
Pre-Start Inspection and Operation
DO NOT travel backwards too fast. The trencher could become unstable
Figure 3-21 Trencher at Proper Depth
the engine to cool off at idle for 3 - 4 minutes
Pre-Start Inspection and Operation
3-19
Pre-Start Inspection and Operation
3-20
Daily
Section 4 - Routine Service and Maintenance
Table 1 Service Cycle Table
Activity
Daily Maintenance Procedures
Routine Service and Maintenance
Allow engine to cool before filling fuel tank
Routine Service and Maintenance
Figure 4-2 Fuel Level Check
Routine Service and Maintenance
Figure 4-3 Air Filter Assembly
Routine Service and Maintenance
Figure 4-4 Hydraulic Hose Damage
10. Check for proper track tension
Routine Service and Maintenance
Figure 4-6 Track Adjustment Wrench Storage
Figure 4-5 Grease Zerk Locations
Routine Service and Maintenance
h. Shut off the engine and re-measure the deflection dimension
Before starting the engine
New Machine Brake-in Maintenance Procedures
Routine Service and Maintenance
Figure 4-8 Engine Oil Filter
Routine Service and Maintenance
3. Change the hydraulic filter. See Service Manual and Figure
Figure 4-10 Hydraulic Oil Check and Fill
Routine Service and Maintenance
4-10
2449
Routine Service and Maintenance
Weekly Maintenance Procedures
4-11
Figure 4-12 Air Filter Assembly
Monthly Maintenance Procedures
Routine Service and Maintenance
4-12
4. Replace fuel filter
Routine Service and Maintenance
DANGER
4-13
7. The electrical system on this machine is a NEGATIVE ground system
Routine Service and Maintenance
4-14
If the battery needs to be replaced, make sure to dispose of the
Routine Service and Maintenance
4-15
Routine Service and Maintenance
Annual Maintenance Procedures
4-16
d. Replace hydraulic filter. See page 4-9, Step
Routine Service and Maintenance
4-17
DANGER
General Maintenance
Routine Service and Maintenance
Draining Fuel Tank
Spilled fuel may be ignited by a hot engine
Routine Service and Maintenance
4-19
4-20
Routine Service and Maintenance
Adjusting Digging Chain Tension
1 3/4 - 2”
If the chain tension needs to be adjusted
Routine Service and Maintenance
4-21
Trencher Boom Replacement
Routine Service and Maintenance
4-22
Figure 4-20 Trencher Boom Assembly
Routine Service and Maintenance
10. Reinstall the boom guard Item 1, Figure
4-23
Replacing the Digging Teeth
Routine Service and Maintenance
4-24
Replacing the Drive Sprocket
Routine Service and Maintenance
4-25
4-26
Routine Service and Maintenance
Figure 4-22 Replacing Drive Sprocket
Chain Configuration
Rear
Routine Service and Maintenance
4-27
Chain Master Link
Routine Service and Maintenance
4-28
Configuring the Chain
Routine Service and Maintenance
4-29
Routine Service and Maintenance
Parts List
Trencher Chain Parts list
4-30
Configuration D
Routine Service and Maintenance
Configuration A
Configuration B
Figure 4-26 Boxer 118 Hydraulic Interconnect Diagram
Boxer 118 Hydraulic Interconnect Diagram
Routine Service and Maintenance
4-32
Possible Causes
Section 5 - Troubleshooting
Problem
Corrective Action
Possible Causes
Troubleshooting
Problem
Corrective Action
Possible Causes
Troubleshooting
Problem
Corrective Action
Troubleshooting
Ground Drive System-Dimensions
Section 6 - General Specifications
Warranty
Engine System
Noise Data
General Specifications
DEGREE
DO NOT REMOVE THIS PAGE FROM THE MANUAL
DOTTED
SLOPE
Phone 800-476-9673 - Fax
Compact Power Inc P.O. Box 40 - Fort Mill, SC
Part Number