Woodstock M1054 owner manual Service, Troubleshooting

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M1048 10" x 18" Metal Cutting Bandsaw

SERVICE

Troubleshooting

This section covers the most common symptoms and corrections with this type of machine. WARNING!

DO NOT make any adjustments until moving parts have come to a complete stop and power is disconnected! If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz.

Motor & Electrical

	SYMPTOM		POSSIBLE CAUSE		CORRECTIVE ACTION
	Machine does not start or a	1.	E-Stop button pressed.	1.	Twist E-Stop button until it pops out.
	breaker trips.	2.	Plug/receptacle is at fault or wired	2.	Test for good contacts; correct the wiring.
			incorrectly.
		3.	Start capacitor is at fault.	3.	Test/replace capacitor if faulty.
		4.	Wall fuse/circuit breaker is blown/	4.	Ensure correct size for machine load; replace weak
			tripped.		breaker.
		5.	Motor connection wired incorrect-	5.	Correct motor wiring connections.
			ly.
		6.	Power supply is at fault/switched	6.	Ensure hot lines have correct voltage on all legs and
			OFF.		main power supply is switched ON.
		7.	Motor ON/OFF switch is at fault.	7.	Replace faulty ON/OFF switch.
		8.	Wiring is open/has high resistance.	8.	Check for broken wires or disconnected/corroded
					connections, and repair/replace as necessary.
		9.	Motor is at fault.	9.	Test/repair/replace.
	Machine stalls or is under-	1.	Wrong blade for the workpiece	1.	Use blade with correct properties for your type of
	powered.		material.		cutting.
		2.	Wrong workpiece material.	2.	Use metal with correct properties for your type of
					cutting.
		3.	Feed rate/cutting speed too fast	3.	Decrease feed rate/cutting speed.
			for task.
		4.	Blade is slipping on wheels.	4.	Adjust blade tracking and tension.
		5.	Low power supply voltage.	5.	Ensure hot lines have correct voltage on all legs.
		6.	Motor bearings are at fault.	6.	Test by rotating shaft; rotational grinding/loose
					shaft requires bearing replacement.
		7.	Plug/receptacle is at fault.	7.	Test for good contacts; correct the wiring.
		8.	Motor connection is wired incor-	8.	Correct motor wiring connections.
			rectly.
		9.	Motor has overheated.	9.	Clean off motor, let cool, and reduce workload.
		10. Motor is at fault.		10. Test/repair/replace.

	Machine has vibration or	1.	Motor fan is rubbing on fan cover.	1.	Replace dented fan cover; replace loose/damaged
	noisy operation.				fan.
		2.	Blade is at fault.	2.	Replace/resharpen blade.
SERVICE		3.	Gearbox is at fault.	3.	Rebuild gearbox for bad gear(s)/bearing(s).
SERVICE		4.	Wrong blade for material.	4.	Change blade.
		4.	Wrong blade for material.	4.	Change blade.
		5.	Speed is set too slow.	5.	Adjust speed as required.

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Contents Model M1054 10 x 18 Metal Cutting Bandsaw Manual Insert Copyright October, 2010 by Woodstock INTERNATIONAL, INCMachine Specifications Cutting Capacities Parts Breakdown Model M1054 Mfg. Since 4/10 Parts List DescriptionSAW BOW XPN03M Bandsaw Page Contents Maintenance Specifications IntroductionWoodstock Technical Support Controls and Features Control Panel M1048 control panelSafety Standard Safety InstructionsAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Bandsaws Electrical 220V OperationExtension Cords GroundingSetup UnpackingInventory Box Inventory Figure QtyMachine Placement Cleaning MachineMounting to Shop Floor Bolting to Concrete FloorsTo setup the workstop do these steps Moving & Placing UnitShipping Bracket WorkstopRecommended Adjustments To adjust the feed stop bolt, do these stepsFactory adjustments that should be verified Chip TrayTest Run To test run the bandsaw, do these stepsOperations GeneralVise To rapidly change the vise jaw gap, do these stepsTo adjust the positive stops, do these steps Squaring vise to blade Rear Vise Jaw StopTo adjust the rear blade guide arm Blade Guide ArmsBlade Selection To select the correct blade TPI do these stepsBlade Speed Feed RateTo change blade speeds, do these steps To set the feed rate, do these stepsCoolant System Coolant system reservoir Cover Coolant Control ValveCutting Fluid Biological and PoisonBandsaw Accessories Operation TipsTips for horizontal cutting Maintenance CleaningLubrication Make Sure that your machineTo change the gear oil, do these steps Gear boxService TroubleshootingBandsaw Operations Blade Change To change the blade on the bandsaw, do these stepsTo adjust the blade tracking on the bandsaw, do these steps Blade Tension & TrackingTo adjust the blade guide bearings, do these steps To adjust the blade guide roller bearings, do these stepsBlade Guide Bearings Squaring Blade to Table To square the blade the to the table, do these stepsLimit switch SQ1 Electrical ComponentsModel M1048 220V Wiring Diagram OFFGuides Blade Guides Parts List PART# DescriptionDrive Wheel Parts Breakdown Drive Wheel Parts List Breakdown Main Parts List XPSB30M CAPSCREWM6-1X45 Label Placement Warranty Warranty Registration CommentsBOX BELLINGHAM, WA