Emerson 2330MKII manual Section Installation, Installation Guidelines

Page 11

BOOK 0958-B

SECTION II

INSTALLATION

Before starting the installation, read this section thoroughly. In addition, a thorough review of the Ratings and Specifications (Section VI) is recommended. The following installation guidelines should be kept in mind when installing the controller.

INSTALLATION GUIDELINES

1.CONTROLLER MOUNTING - The controller may be mounted either vertically or horizontally. However, never mount the controller upside down, immediately beside or above heat generating equipment, or directly below water or steam pipes.

The controller must be mounted in a location free of vibration.

Multiple controllers may be mounted side by side, as close to each other as the mounting feet will allow.

The minimum clearance at the top and bottom of the controller may be as narrow as the conduit fittings allow.

2.ATMOSPHERE - The atmosphere surrounding the controller must be free of combustible vapors, chemical fumes, oil vapor, and electrically conductive or corrosive materials.

The air surrounding an enclosed controller must not exceed 40 degrees C (104 degrees F), and the air surrounding an open-chassis controller must not exceed 55 degrees C (131 degrees F). Minimum air temperature is 0 degree C (32 degrees F) for enclosed and open-chassis controllers.

3.CONTROLLER CONSTRUCTION - The controller base is made of die-cast aluminum with a powdered epoxy finish, and the cover is made of a die-cast aluminum alloy.

The controller enclosure is totally enclosed, non-ventilated, and complies with NEMA Type 4 and 12 standards. There is an oil resistant synthetic rubber gasket between the cover and base. Those models with integral operator controls include flexible boots to seal the switches, and a seal for the MOTOR SPEED potentiometer.

4.LINE SUPPLY - The controller should not be connected to a line supply capable of supplying more than 100,000 amperes short-circuit current. Short-circuit current can be limited by using an input supply transformer of 50 KVA or less, or by using correctly sized current limiting fuses in the supply line ahead of the controller. Do not use a transformer with less than the minimum transformer KVA listed in Table 8, page 31.

If rated line voltage is not available, a line transformer will be required. If the line supply comes directly from a transformer, place a circuit breaker or disconnect switch between the transformer secondary and the controller. If power is switched in the transformer primary, transients may be generated which can damage the controller. See Table 8 (page 31) for minimum transformer KVA.

Do not use power factor correction capacitors on the supply line to the controller.

A 20 Joule metal oxide varistor (MOV) is connected across the controller terminals. If higher energy transients are present on the line supply, additional transient suppression will be required to limit transients to 150% of peak line voltage.

When a 115 VAC line supply is used, connect the white (common) wire to Terminal L2 and connect the remaining (hot) wire to Terminal L1.

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Contents Book 0958-B Page 3 HP Book 0958-B Table of Contents List of Illustrations List of TablesBlank Following must be strictly adhered to at all times Model Types Section General Information IntroductionGeneral Description Motor Selection Installation Guidelines Section InstallationDo not use solid wire Jumper J4 Position Motor Armature Current Rating Amperes Installing the ControllerInstall the controller cover, if used Controller Mounting Configurations Controller Mounting Dimensions Logic connection diagram, Run-Stop-Jog Switch Book 0958-B Book 0958-B Book 0958-B Signal Connection Diagram, Motor Speed Potentiometer Signal Connection Diagram, Tachometer Feedback Signal Connection Diagram, 4-20mA Interface Page Initial Startup Initial Potentiometer Settings DescriptionBook 0958-B Stop Section Operation Power ON/OFFRUN JOG Speed ControlTorque Control Inoperative Motor ReverseLoad Monitor Current Loop TransducersBlank IR Compensation Section Maintenance and Repair GeneralAdjustment Instructions Acceleration DecelerationCurrent Limit Tachometer Feedback SetupMinimum Speed Corrective Action Troubleshooting Indication Possible CauseOne or more SCR‘s or Diode D1b Indication Possible Cause Corrective Action TroubleshootingTroubleshooting Indication Part Section Parts ListParts LIST, Series 2330 Mkii Controllers Fincor Part Blank 120% Section Ratings and SpecificationsOperating Conditions Operating Voltages and SignalsController Weights Performance CharacteristicsShunt Field Data AdjustmentsSpecifications Tachometer Feedback Voltage Selection Section Drawings Functional Schematic, Series 2330MKII Series 2330MKII Control Board, 1/6 3HP Blank Index Maximum Speed Book 0958-B