Sterling D48160s manual Installation

Page 33

INSTALLATION

SECTION 3-6

With all power to the electrical control panel disconnected and locked out, reverse any two of the three power line conductors to the machine. If there is more than one motor on the machine, and one is turning in the wrong direction, and one isn't: reverse any two of the three line conductors at the overload relay of the motor that you wish to reverse.

Unlock the power and switch it on at the electrical disconnect (if necessary, replace the fuses). Re-check the rotation direction of the motor(s).

INTERLOCK SWITCH TEST PROCEDURE

With the machine stopped, perform the following steps.

TURN OFF and LOCK OUT THE POWER per OSHA 1910.147 OR ANSI Z244.1-1982 (Lockout/ Tag-out of Energy Sources).

U se the wiring diagram appended to this manual to locate the interlock switch terminal strip in the jack- screw control panel-

The wires for the upper chamber interlock switch are numbers 1 and 16.

The wires for the screen cradle interlock switch are numbers 16 and 5.

Connect an ohmmeter across each interlock switch terminal or across all interlock switch terminals (wire numbers1 and 5).

Switch the ohmmeter resistance to the lowest scale.

When the interlock actuator screws are in place and properly activating their switches, the ohmmeter should read zero resistance.

When either or both actuator bolts are withdrawn, the ohmmeter should read infinite resistance.

Loosen ONE actuator screw 3 to 4 turns.

If the meter reads INFINITY, before the screw can be completely removed, the INTERLOCK IS WORKING.

If the meter reads ZERO RESISTANCE when the actuator screw is completely REMOVED the interlock IS NOT working.

REPLACE THE FIRST ACTUATOR SCREW TESTED BEFORE TESTING THE SECOND ONE. If an interlock does not work, the complete mechanism, including the switch, must be removed and disassembled to determine the cause of the malfunction.

ALTERNATE TEST FOR THE INTERLOCK SWITCHES

With the cutting chamber and screen cradle closed and power on, perforn1 the following steps.

Push the start button to start the granulator.

Retract the screen cradle interlock actuator screw by turning it counterclockwise. Make sure that the end of the actuator screw is visible and clear of any contact. The granulator should stop.

If the machine continues to run, TURN OFF AND LOCK OUT THE POWER per OSHA 1910.147 OR ANSI Z244.1-1982 (Lockout/Tag-out of Energy Sources).

Have the electrician check the interlock switch on the screen cradle to correct the malfunction.

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Contents Sterling,Inc Sterling, Inc Refer to this Sheet When Ordering PartsTable of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Operation Adjustable Rotor Knives…………………………………………………………………4-35From previous MaintenanceTroubleshooting MaintenanceParts Lists and Drawings Page Introduction What is a GRANULATOR?Section Learn Machine SafetyRotating Knives Safety Plate Follow the Safety InstructionsOpening Hopper Safety Plate Jackscrew Reversing Operation Guards Safety PlateHazardous Voltage Safety Plate Safety Instruction PlateMotor Rotation Safety Plate Rotating Knives Safety PlateSafety Clothing & Practices Wear Protective Clothing Keep Your Work Area SafeKeep CO-WORKERS OFF the Machine Be Sure the Rotor is Motionless Before Opening Machine Machine Opening DevicesOpen the Cutting Chamber SectionRestart the Granulator Clear the JAMMachine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Uncrate the Granulator Section OverviewSection Move the Granulator to ITS Work Site Allow Adequate Work SpaceLevel the Granulator Remove the Protective Coating Electrical Wiring SET UP the Machine Functions Section Check for Mechanical InterferencesCheck Rotation of Motors Alternate Test for the Interlock Switches Interlock Switch Test ProcedureInstallation Test the Zero Speed Sensor Alternate Test for the Interlock Switches from previousTest the Zero Speed Sensor LubricationSettings and Adjustments Open the Cutting Chamber Interlock Release the Cutting Chamber FastenersSee -10 page 87 for Cutting Chamber Opening Instructions Install the Rotor Locating PIN Loosen the Mounting Screws Remove the BED KnivesRemove the First Knife Clamp or Shield Replace the Upstroke Knife Clamp Replace the Upstroke BED KnifeReplace the Downstroke BED Knife GAP Adjustment TipsReplace the Downstroke Knife Shields Check the BED KnivesMeasure the Knife GAP Check the Knife GAPSET the Downstroke Knife Shield Finalize Installation of Upstroke BED Knife Tighten the Screws to Final TorqueSee -11 page 88 for Cutting Chamber Closing Instructions Fasten the Cutting Chamber Close the Cutting Chamber Safety InterlockBasic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Lock the Rotor Remove the Mounting ScrewsRemove the Rotor Knives Photo Clean Parts for ReassemblyMeasure the Knife GAP GAP Adjustment TipsTighten the Screws to Final Torque Check the Knife GAPFasten the Cutting Chamber Remove the Drive Guard Cover Inspect the Drive Belts Install the Matched BeltsRemove the Belts Tighten the Belt TensionMeasure the Belt Span Check the Pulley AlignmentCalculate the Allowable Belt Deflection Measure the Deflection ForceAdjust the Belt Tension Compare Measured Force to Recommended ForceTighten the Motor Base Bolts Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber Closes SET the Jackscrew CLOSED-POSITION Limit SwitchSET & Test the Mounting Bracket Limit Switch SET the Jackscrew CLOSED-POSITION LimitChamber Stops Before IT Closes but Motor Continues to RUN From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Adjust the Cradle CLOSED-POSITION Limit Switch Close the Screen Cradle RetainersClose the Screen Cradle Interlock Zero Speed Sensor Adjust the Sensor PositionZero Speed Sensor Operation Control CircuitRotor Knife Installation Into Fixture Knife Length SettingRotor Knife Preparation Adjustable Rotor Knife Installation Knife Length SETTING-INSPECTIONHydraulic Pump Operation Hydraulic Opening Position SwitchesOperation Discharge AIR Adjustment Check the Motor Rotation DirectionRUN the Motor Shut Down the Machine Cleaning the Discharge TransitionSafely Clearing a Jam Maintenance Check Daily Weekly Monthly Periodic Maintenance ScheduleKnife Screw Torque Belt TensionScreen Condition Upper Chamber Pivot ARM-SCREWS Infeed Flap ConditionRetract the Screen Cradle Retainers Open the Screen Cradle InterlockSee -12 page 90 for Screen Cradle Lowering Instructions Replace the Screen Remove the ScreenMaintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Hydraulics Open the Cutting Chamber with JackscrewsClose the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Troubleshooting Chart Test EquipmentLocating Trouble Section Mechanical Faults Electrical Faults Problem Probable Cause RemedyBP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113
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