Sterling D48160s manual Section, Learn Machine Safety

Page 13

SAFETY

SECTION 1-1

Safety Symbols and Plates

LEARN MACHINE SAFETY

Read this manual.

Learn how to operate and how to use the control.

DO NOT ALLOW ANYONE TO OPERATE THIS MACHINE WITHOUT PROPER INSTRUCTIONS.

THIS SAFETY alert symbol MEANS ATTENTION…BE ALERT!

YOUR SAFETY IS INVLOVED!

This symbol appears frequently in this manual and on your machine. It is used to alert you to the possibility of personal injury or death. Follow the instructions in the safety messages identified with this symbol.

UNDERSTAND THE SIGNAL WORDS….

A signal words such as – DANGER, WARNING OR CAUTION, is always used with the safety alert symbol to indicate the level of hazard. These safety words are in accordance with ANSI Z535.5.

DANGER identifies an imminently hazardous situation.

Disregard of this hazard will result in severe personal injury or death. This signal word is printed over a red background.

WARNING identifies a potential hazard or unsafe practice. Disregard of this hazard could result in severe injury or death. This signal word is printed over a red background.

CAUTION identifies a potential hazard or unsafe practice.

Disregard of this hazard to result in minor personal injury, product or property damage. This signal word may also be used to alert against unsafe practices. The signal word is printed over a yellow background.

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Contents Sterling,Inc Sterling, Inc Refer to this Sheet When Ordering PartsTable of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Operation Adjustable Rotor Knives…………………………………………………………………4-35From previous MaintenanceTroubleshooting MaintenanceParts Lists and Drawings Page Introduction What is a GRANULATOR?Section Learn Machine SafetyRotating Knives Safety Plate Follow the Safety InstructionsOpening Hopper Safety Plate Jackscrew Reversing Operation Guards Safety PlateHazardous Voltage Safety Plate Safety Instruction PlateMotor Rotation Safety Plate Rotating Knives Safety PlateSafety Clothing & Practices Keep Your Work Area Safe Wear Protective ClothingKeep CO-WORKERS OFF the Machine Be Sure the Rotor is Motionless Before Opening Machine Machine Opening DevicesOpen the Cutting Chamber SectionRestart the Granulator Clear the JAMMachine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Uncrate the Granulator Section OverviewAllow Adequate Work Space Section Move the Granulator to ITS Work SiteLevel the Granulator Remove the Protective Coating Electrical Wiring Section Check for Mechanical Interferences SET UP the Machine FunctionsCheck Rotation of Motors Alternate Test for the Interlock Switches Interlock Switch Test ProcedureInstallation Test the Zero Speed Sensor Alternate Test for the Interlock Switches from previousTest the Zero Speed Sensor LubricationSettings and Adjustments Release the Cutting Chamber Fasteners Open the Cutting Chamber InterlockSee -10 page 87 for Cutting Chamber Opening Instructions Install the Rotor Locating PIN Remove the BED Knives Loosen the Mounting ScrewsRemove the First Knife Clamp or Shield Replace the Upstroke Knife Clamp Replace the Upstroke BED KnifeReplace the Downstroke BED Knife GAP Adjustment TipsReplace the Downstroke Knife Shields Check the BED KnivesCheck the Knife GAP Measure the Knife GAPSET the Downstroke Knife Shield Tighten the Screws to Final Torque Finalize Installation of Upstroke BED KnifeSee -11 page 88 for Cutting Chamber Closing Instructions Fasten the Cutting Chamber Close the Cutting Chamber Safety InterlockBasic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Remove the Mounting Screws Lock the RotorRemove the Rotor Knives Photo Clean Parts for ReassemblyMeasure the Knife GAP GAP Adjustment TipsTighten the Screws to Final Torque Check the Knife GAPFasten the Cutting Chamber Remove the Drive Guard Cover Inspect the Drive Belts Install the Matched BeltsRemove the Belts Tighten the Belt TensionMeasure the Belt Span Check the Pulley AlignmentCalculate the Allowable Belt Deflection Measure the Deflection ForceCompare Measured Force to Recommended Force Adjust the Belt TensionTighten the Motor Base Bolts Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber Closes SET the Jackscrew CLOSED-POSITION Limit SwitchSET the Jackscrew CLOSED-POSITION Limit SET & Test the Mounting Bracket Limit SwitchChamber Stops Before IT Closes but Motor Continues to RUN From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Close the Screen Cradle Retainers Adjust the Cradle CLOSED-POSITION Limit SwitchClose the Screen Cradle Interlock Zero Speed Sensor Adjust the Sensor PositionZero Speed Sensor Operation Control CircuitKnife Length Setting Rotor Knife Installation Into FixtureRotor Knife Preparation Adjustable Rotor Knife Installation Knife Length SETTING-INSPECTIONHydraulic Pump Operation Hydraulic Opening Position SwitchesOperation Check the Motor Rotation Direction Discharge AIR AdjustmentRUN the Motor Shut Down the Machine Cleaning the Discharge TransitionSafely Clearing a Jam Maintenance Check Daily Weekly Monthly Periodic Maintenance ScheduleBelt Tension Knife Screw TorqueScreen Condition Upper Chamber Pivot ARM-SCREWS Infeed Flap ConditionRetract the Screen Cradle Retainers Open the Screen Cradle InterlockSee -12 page 90 for Screen Cradle Lowering Instructions Replace the Screen Remove the ScreenMaintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Hydraulics Open the Cutting Chamber with JackscrewsClose the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Test Equipment Troubleshooting ChartLocating Trouble Section Mechanical Faults Electrical Faults Problem Probable Cause RemedyBP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113