Sterling D48160s manual BP 2400 Series Granulator Left Rear Quarter View

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MACHINE AND CONTROLS

SECTION 2-3

BP 2400 Series Granulator Left

Rear Quarter View

I. Hydraulic cylinder/ jackscrew console

2. Hydraulic cylinder or jackscrew- cutting chamber 3. Cleanout- discharge transition

4. Discharge outlet (pipe not shown-optional mount to either side)

5. Rotor bearing housing

6. Rotor zero speed sensor

7. Upper chamber pivot arm screws

BP 2400 Series Granulator

Right Rear Quarter View

1. Hydraulic cylinder or jackscrew -cutting chamber

2. Machine serial number plate

3. Drive guard

4. Drive guard cover

5. Inlet vent, discharge blower

6. Drive motor

7. Hydraulic cylinder or jackscrew pivot pins and locknuts

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Contents Sterling,Inc Refer to this Sheet When Ordering Parts Sterling, IncTable of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Adjustable Rotor Knives…………………………………………………………………4-35 OperationMaintenance From previousMaintenance TroubleshootingParts Lists and Drawings Page What is a GRANULATOR? IntroductionLearn Machine Safety SectionFollow the Safety Instructions Rotating Knives Safety PlateOpening Hopper Safety Plate Guards Safety Plate Jackscrew Reversing OperationSafety Instruction Plate Hazardous Voltage Safety PlateRotating Knives Safety Plate Motor Rotation Safety PlateSafety Clothing & Practices Keep CO-WORKERS OFF the Machine Wear Protective ClothingKeep Your Work Area Safe Machine Opening Devices Be Sure the Rotor is Motionless Before Opening MachineSection Open the Cutting ChamberClear the JAM Restart the GranulatorMachine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Section Overview Uncrate the GranulatorLevel the Granulator Section Move the Granulator to ITS Work SiteAllow Adequate Work Space Remove the Protective Coating Electrical Wiring Check Rotation of Motors SET UP the Machine FunctionsSection Check for Mechanical Interferences Interlock Switch Test Procedure Alternate Test for the Interlock SwitchesInstallation Alternate Test for the Interlock Switches from previous Test the Zero Speed SensorLubrication Test the Zero Speed SensorSettings and Adjustments See -10 page 87 for Cutting Chamber Opening Instructions Open the Cutting Chamber InterlockRelease the Cutting Chamber Fasteners Install the Rotor Locating PIN Remove the First Knife Clamp or Shield Loosen the Mounting ScrewsRemove the BED Knives Replace the Upstroke BED Knife Replace the Upstroke Knife ClampReplace the Downstroke Knife Shields GAP Adjustment TipsReplace the Downstroke BED Knife Check the BED KnivesSET the Downstroke Knife Shield Measure the Knife GAPCheck the Knife GAP See -11 page 88 for Cutting Chamber Closing Instructions Finalize Installation of Upstroke BED KnifeTighten the Screws to Final Torque Close the Cutting Chamber Safety Interlock Fasten the Cutting ChamberBasic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Remove the Rotor Knives Lock the RotorRemove the Mounting Screws Clean Parts for Reassembly PhotoGAP Adjustment Tips Measure the Knife GAPCheck the Knife GAP Tighten the Screws to Final TorqueFasten the Cutting Chamber Remove the Drive Guard Cover Remove the Belts Install the Matched BeltsInspect the Drive Belts Tighten the Belt TensionCalculate the Allowable Belt Deflection Check the Pulley AlignmentMeasure the Belt Span Measure the Deflection ForceTighten the Motor Base Bolts Adjust the Belt TensionCompare Measured Force to Recommended Force Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch SET the Jackscrew CLOSED-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber ClosesChamber Stops Before IT Closes but Motor Continues to RUN SET & Test the Mounting Bracket Limit SwitchSET the Jackscrew CLOSED-POSITION Limit From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Close the Screen Cradle Interlock Adjust the Cradle CLOSED-POSITION Limit SwitchClose the Screen Cradle Retainers Zero Speed Sensor Operation Adjust the Sensor PositionZero Speed Sensor Control CircuitRotor Knife Preparation Rotor Knife Installation Into FixtureKnife Length Setting Knife Length SETTING-INSPECTION Adjustable Rotor Knife InstallationHydraulic Opening Position Switches Hydraulic Pump OperationOperation RUN the Motor Discharge AIR AdjustmentCheck the Motor Rotation Direction Cleaning the Discharge Transition Shut Down the MachineSafely Clearing a Jam Maintenance Periodic Maintenance Schedule Check Daily Weekly MonthlyScreen Condition Knife Screw TorqueBelt Tension Infeed Flap Condition Upper Chamber Pivot ARM-SCREWSOpen the Screen Cradle Interlock Retract the Screen Cradle RetainersSee -12 page 90 for Screen Cradle Lowering Instructions Remove the Screen Replace the ScreenMaintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Jackscrews Open the Cutting Chamber with HydraulicsClose the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Locating Trouble Troubleshooting ChartTest Equipment Section Mechanical Faults Problem Probable Cause Remedy Electrical FaultsBP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113